Máquina de moldeo por inyección-estirado-soplado de un solo paso, totalmente eléctrica y servoaccionada, con 4 estaciones.
Discover Ever Power’s Full Electric 4-Station One-Step Injection Stretch Blow Molding Machine. Efficient, energy-saving ISBM equipment compatible with ASB-12M molds. High-precision production for PET, PP, PETG pharma and cosmetic bottles.
Welcome to Ever Power. We specialize in providing top-tier plastic container manufacturing solutions. Our Full Electric 4-Station One-step Injection Stretch Blow Moulding Machine is engineered for high-precision, automated production. Designed to be fully compatible with Japanese ASB-12M molds, this equipment offers seamless integration for manufacturers demanding efficiency, flexibility, and exceptional product quality.
Product Parameters
| Norma técnica | |
|---|---|
| 01 | Using 10 sets of servo motor control systems; |
| 02 | Inovance/ WEICHI servo motor power: 102.8KW; |
| 03 | Utilizando el PLC Inovance/MiRLE; |
| 04 | La plataforma giratoria está equipada con un servomotor Yaskawa de Japón o un servomotor WEICHI con un reductor TSUNTIEN de Taiwán; |
| 05 | The blow molding structure adopts dual servo motor mold clamping system with high-pressure compensation function; |
| 06 | Utilizando la válvula de alta presión Parker estadounidense; |
| 07 | Utilizando el cilindro neumático Airtak; |
| 08 | Utiliza una caja de control integrada para regular la temperatura, que es muy precisa, estable y fácil de usar; |
| 09 | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| 10 | Lead screw: NSK Japan; |
| 11 | Compatible with Japanese ASB-12M mould; |
| 12 | Total power of the machine: 112.8KW. |
| Parámetros de la máquina | |
|---|---|
| Diámetro del tornillo | 50 mm (opcional) |
| Capacidad de inyección teórica | 392g |
| Fuerza de sujeción de la inyección | 150 kN |
| Trazo superior del molde | 250 mm |
| Carrera de molde inferior | 205 mm |
| TEMP. Regulación de la carrera del corazón | 250 mm |
| TEMP. carrera del cañón de regulación | 230 mm |
| golpe de salida | 170 mm |
| Fuerza de sujeción por soplado | 200 kN (un solo lado) |
| Golpe de núcleo | 250 mm |
| Golpe de moldeo por soplado | 75+75 mm |
| Tamaño (largo × ancho × alto) | 5.2 * 1.8 * 3.3m |
| Peso | 7T |
| Especificaciones de la máquina | |||||
|---|---|---|---|---|---|
| Artículo | Unidad | Valores | |||
| Nombre | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| Modelo | - | EPY150-V4-EV | |||
| Fabricante | - | Poder eterno | |||
| Material | - | PET/PETG | |||
| Diámetro del tornillo | MM | 40 | 50 | 55 | / |
| Volumen de inyección teórico | CM³ | 188 | 392 | 475 | / |
| Velocidad de rotación del tornillo | RPM | 350 | 350 | 350 | / |
| Fuerza de sujeción por inyección | KN | 150 | |||
| Fuerza de sujeción por soplado | KN | 200 | |||
| Potencia del motor | KW | 102.8 | |||
| Potencia de calentamiento | KW | 10 | |||
| Presión de soplado de aire | Mpa | 2.0-3.5 | |||
| Presión del agua de refrigeración | Mpa | 0.4-0.6 | |||
| Presión del agua del enfriador de aceite de la máquina | Mpa | 0.3-0.4 | |||
| Temperatura del agua del enfriador de aceite de la máquina | °C | 20-25 | |||
| Voltaje | V | 370-400 | |||
| Tamaño (L*An*Al) | MM | 5200 x 1800 x 3300 | |||
| Peso | T | 7 | |||
| Dimensiones del producto | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Cantidad de producto | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| Diámetro de la botella | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Altura de la botella | MM | 210 | 150 | 100 | |||||
| Diámetro del cuello | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Volumen máximo de la botella | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Peso máximo de la botella | GRAMO | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Introduction to One-Step Processing
One-step Injection Stretch Blow Molding (ISBM) is an advanced, highly efficient plastic container forming process. It is widely applied in producing high-precision, demanding hollow plastic products. The core advantage of this máquina de moldeo por soplado de un solo paso is that injection, stretching, and blow molding are continuously completed within a single piece of equipment. This eliminates intermediate steps like preform cooling, storage, and secondary reheating, significantly boosting production speed and product consistency.
El flujo del proceso de 4 estaciones
Our machine utilizes a 4-station rotational system, adding a crucial conditioning phase compared to standard 3-station models:
- Station 1: Injection - The plastic melt is injected into the cavity to form a precise preform.
- Station 2: Preform Tail Cutting / Heat Preservation - The preform temperature is optimized and conditioned for ideal stretching parameters.
- Station 3: Stretch Blow Moulding - The preform is stretched axially and blown radially to achieve the final shape.
- Station 4: Bottle Take-out - The finished, cooled container is automatically ejected.
Core Advantages & Benefits
- ✔️ Highly Energy Efficient: Uses residual injection heat for blowing, reducing energy consumption by roughly 40%.
- ✔️ Superior Performance: Directional molecular stretching greatly improves pressure resistance, gas barrier, and transparency.
- ✔️ High Precision & Stability: Fully automated, full-electric control reduces human error, ideal for large-scale production.
- ✔️ Cost-Effective Operation: Low power usage, minimal footprint, and high material utilization (minimal waste).
Composición del equipo y tecnologías clave
Este Máquina de moldeo por soplado ISBM consists of five major, high-precision systems:
1. Injection System (Patented Design)
Powered by a servo-driven unit for rapid response, the injection system features our highly efficient, diseño de tornillo patentado. This ensures exceptional plasticization and uniform melt, which is critical for flawless preforms. Temperature is controlled tightly within ±1°C.
2. Sistema de calefacción
Utilizes zoned heating control to manage different areas of the preform accurately. Features non-contact temperature measurement to prevent surface damage and adaptive power adjustments based on operating speeds.
3. Sistema de moldeo por soplado y estirado
Engineered with a high-speed stretching mechanism (up to 400mm/s with ±0.1mm accuracy). The high-pressure gas is strictly managed by independent regulating valves, keeping fluctuations under ±0.05MPa to guarantee perfect forming.
4. Advanced Mold System
Our machine utilizes a multi-station rotational structure. Below you can see the comparison between a 3-station and a 4-station mold setup. The 4-station design on this machine offers enhanced conditioning for complex materials.
Configuración de molde de 3 estaciones
4-Station Mold Configuration (Standard for this model)
These complex mold systems require highly sophisticated wiring and cooling channels. Our molds boast a cavity roughness of Ra≤0.8μm and advanced cooling designs that reduce cooling time by 30%.
In addition to machinery, Ever Power designs and manufactures custom injection stretch blowing molds.
5. Sistema de control inteligente
Equipped with a multi-axis motion controller to ensure perfect station synchronization. The system auto-optimizes processing parameters based on live data and features remote monitoring for rapid fault diagnosis.
Compatible Materials & Applications
Nuestro Línea de moldeo por soplado de PET de un solo paso con automatización is incredibly versatile, suitable for processing various thermoplastic materials:
- MASCOTA: Perfect for beverage bottles and food jars (high transparency, excellent barrier, recyclable).
- PÁGINAS: Ideal for hot-filling (e.g., hot tea or juice), withstanding temperatures over 120°C.
- PETG: Exceptional for high-end cosmetics (mascara, lip gloss, thick-walled jars) due to its chemical resistance, toughness, and prevention of stress whitening.
- ORDENADOR PERSONAL: Used for baby bottles and space cups for its high impact strength and heat resistance.
The Critical Role of the Blowing Air Compressor
For a one-step machine to function correctly, a high-quality blowing air compressor is indispensable. It supplies the high-pressure air needed to expand the preform into the mold cavity. In industries like pharma and food packaging, this air must be strictly oil-free to prevent product contamination.
Furthermore, stable pressure and consistent flow rates are vital. Any fluctuation can cause variations in bottle wall thickness or incomplete forming. Ever Power supplies matching, high-performance oil-free air compressors specifically calibrated for our ISBM equipment, ensuring your production remains stable, efficient, and hygienic.
Genuine Customer Feedback
"We integrated the 4-station ISBM machine into our pharmaceutical packaging line in Germany. The precision is unmatched, which is critical for our medicinal syrup bottles. The full electric operation is clean, quiet, and fits our cleanroom standards perfectly."
- Production Director, Pharma Packaging GmbH, Germany
"As a cosmetics brand in South Korea, we needed a machine to handle thick-walled PETG jars. The conditioning station on this 4-station model prevents stress whitening entirely. Plus, being able to run our old ASB-12M molds saved us thousands in tooling costs."
- Plant Manager, K-Beauty Containers, South Korea
"We bought this unit for PP hot-fill juice bottles. The temperature control is incredibly accurate. Ever Power also provided the matched oil-free compressor, and the whole system has been running flawlessly 24/7 with very low energy consumption."
- Operations Head, Beverage Solutions Inc., USA
Preguntas frecuentes (FAQ)
1. Is this machine 100% compatible with Japanese ASB-12M molds?
Yes, the machine's mold mounting dimensions and operational strokes are specifically engineered to accept ASB-12M series molds. This allows you to upgrade to our modern, energy-efficient platform while utilizing your existing mold inventory without modifications.
2. What is the benefit of the 4th station?
The extra station is used for preform temperature conditioning or tail cutting. For materials sensitive to stretch temperatures (like PETG) or asymmetrical bottle designs, this station ensures the preform has an optimal heat profile before blowing, resulting in superior wall thickness distribution.
3. Can it produce biodegradable bottles?
Yes. Provided the appropriate screw and mold are used, the one-step process is excellent for processing biodegradable materials like PLA, alongside traditional plastics like PET, PP, and PC.
4. Why should I choose a full-electric machine over a hydraulic one?
Full-electric machines consume about 40% less energy because servo motors only draw power when moving. They also eliminate the risk of hydraulic oil leaks, ensuring a much cleaner production environment, which is mandatory for food and pharmaceutical packaging.
5. Do you provide training and installation?
Absolutely. Ever Power provides comprehensive global support. We dispatch engineers to your facility to handle equipment installation, system debugging, and hands-on training for your operators to ensure a smooth production launch.
Want to learn more about our manufacturing capabilities?
Información adicional
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