4-Station One-Step Injection Stretch Blow Molding Machine

One Step Blow Molding Machine
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EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.

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型号 Model 单位 Unit EPY150-V3
产品规格
Container		 模穴数 Cavity No. 1 2 3 4 5 6
最大瓶身直径 Max. Diameter mm 105 105 72 46 35 25
最大瓶身高度 Max. Height mm 250
最大牙部尺寸 Max. Neck Diameter mm 80 60 35 25 20 15
最大注塑克重 Max. Weight g 200 140 90 70 55 45
最大容积 Max. Capacity L 2.5 1.5 0.9 0.4 0.25 0.1
注射装置
Injection device		 螺杆直径 Screw Diameter mm 50
理论注射量 Theoretical Injection Capacity g 315
注射行程 Injection Stroke mm 172
注射压力 Injection Pressure MPa 174
螺杆转速 Screw Speed RPM 0-240
注塑工位
Injection		 注模锁模力 Injection Clamping Force KN 150
上模行程 Upper Mould Stroke mm 460
下模行程 Lower Mould Stroke mm 250
调温工位
Temperature control		 调温芯行程 Temperature Regulating Core Stroke mm
调温桶行程 Temperature Regulating Barrel Stroke mm
拉伸吹塑工位
Stretch-Blowing		 吹模锁模力 Blow Clamping Force KN 120
吹芯行程 Blow Core Stroke mm 250
吹模行程 Blow Moulding Stroke mm 125
取出工位
Off-moulding		 取出行程 Take-out Stroke mm 170
油箱容量
Oil Tank Capacity		 L 300
机台规格
Machine		 机器尺寸 Size（L*W*H） mm 4200*1400*2800
机器重量 Weight kg 6000

The EPY150-V4 is a premium single stage injection stretch blow molding machine designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.

HGY150-V4 One Step Injection Stretch Blow Molding Machine

Product Overview

The Y150-V4 is an advanced one-step injection blow molding machine that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.

Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be compatible with Japanese ASB-12M molds, allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.

  • ✔ Capacity: 20ml - 2500ml bottles
  • ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
  • ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
  • ✔ Energy Saving: Nano-far-infrared heating technology

Technical Specifications: EPY150-V4

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Parameter Unit Value / Options
Machine Core Data
Screw Diameter mm 40 50 (Std) 55 60
Theoretical Injection Volume cm³ 188 310 380 480
Injection Clamping Force KN 150
Blowing Clamping Force KN 200
Total Power KW 53.2
Machine Weight Ton 6
Dimensions (L*W*H) mm 4200 x 1400 x 2900
Production Capabilities
Cavities (PCS) - 1 3 6 8
Max Bottle Volume ml 2500 900 100 20
Max Bottle Diameter mm 118 66 45 26

Premium Component Integration

Servo & Control Systems

Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.

Global Brand Components

  • USA: Parker high-pressure valves.
  • Japan: Yaskawa turntable motors, NSK lead screws.
  • Taiwan: YUKEN hydraulic pressure control valves.
  • Italy: Imported oil tubing materials.

Advanced Heating & Molding

Features a Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.

Manufacturing Excellence

Ever-Power's ISBM blow molding machine factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.

ISBM Machine Assembly Line
High Precision CNC Machining
Quality Inspection ISBM
Finished Machine Testing

Crucial for Quality: Oil-Free Air Compressor System

The one step bottle blowing equipment relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.

Ever-Power supplies matching Oil-Free Screw Air Compressors. Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.

Oil Free Screw Air Compressor for PET Bottle Blowing

High-Pressure Oil-Free Air Compressor

Applications & Product Types

The EPY150-V4 is a versatile one step blow molding machine for pharmaceutical bottles and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:

  • Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
  • Pharmaceuticals: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
  • Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
  • Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.
Various ISBM Bottles

Special Shape Bottles
Production Detail

Frequently Asked Questions

1. Is the EPY150-V4 compatible with existing molds?

Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.

2. What is the benefit of the "Conditioning" station in this 4-station machine?

The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.

3. What materials can the EPY150-V4 process?

It is a highly versatile integrated blow molding machine capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.

4. What is the lead time for a custom machine and mold?

Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.

5. How does the Nano-far-infrared heating save energy?

Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely energy efficient one step blow molding machine solution.

Optimize Your Bottle Production Line Today

 

Información adicional

Edited by

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