\n| Caries m\u00e1ximas<\/td>\n | 30<\/td>\n | 26<\/td>\n | 22<\/td>\n | 18<\/td>\n | 14<\/td>\n | 10<\/td>\n | 8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nCore Hardware Architecture of the EP135<\/h2>\n\n \n Estructura de acero completa de estilo europeo<\/strong><\/p>\nCNC-machined monolithic machine bed and platen mounts ensure parallelism between injection and blow clamping platens. Tie-bar surfaces are induction-hardened. The EP135 clamping force is 20-30% above equivalent-tonnage competitors due to the boosted pressurized clamping structure.<\/p>\n<\/div>\n \n Tornillo y barril bimet\u00e1licos<\/strong><\/p>\nThe plasticizing unit uses a bimetallic-lined barrel and a hardened alloy screw rated for glass-fiber and mineral-filled compounds. The EP135 screw diameter of 70 mm at 22:1 L\/D delivers thorough homogenization with a 650 g shot capacity, covering the full range of bottle weights for this tonnage class.<\/p>\n<\/div>\n \n Control hidr\u00e1ulico de v\u00e1lvula proporcional<\/strong><\/p>\nTanto la presi\u00f3n de inyecci\u00f3n como la de soplado se regulan mediante v\u00e1lvulas hidr\u00e1ulicas servoproporcionales. Esto permite un perfilado de inyecci\u00f3n en varias etapas (velocidad de llenado, conmutaci\u00f3n, presi\u00f3n de compactaci\u00f3n) para preformas de paredes delgadas, y un control preciso de la rampa de presi\u00f3n de soplado que elimina los defectos de apelmazamiento radial comunes en los sistemas de v\u00e1lvulas de soplado de una sola etapa.<\/p>\n<\/div>\n \n Sistema de control PLC con pantalla t\u00e1ctil<\/strong><\/p>\nThe EP135 control panel runs a full-color PLC touch-screen with parameter recipe storage. All process variables – temperatures, pressures, velocities, timings – are set and monitored from a single screen. Alarm history, production counters and fault codes are logged and displayed in real time.<\/p>\n<\/div>\n \n Sistema de canal caliente optimizado<\/strong><\/p>\nEl sistema de canal caliente para moldeo por inyecci\u00f3n est\u00e1 dise\u00f1ado para un flujo sin zonas muertas, lo que garantiza una m\u00ednima variaci\u00f3n en el peso en gramos en todas las cavidades. La precisi\u00f3n del control de temperatura de \u00b11 grado evita la degradaci\u00f3n de los materiales termosensibles y es esencial para una transparencia uniforme en los envases.<\/p>\n<\/div>\n \n Dise\u00f1o especial de varilla de n\u00facleo<\/strong><\/p>\nThe mandrels (core rods) feature internal cooling channels that reduce core temperature between the injection and blow stations, accelerating the cooling phase. Fast-cycle mandrels enable the EP135 to achieve a 4 S dry cycle without sacrificing preform cooling uniformity or dimensional stability.<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nMoldeo por inyecci\u00f3n-soplado frente a moldeo por extrusi\u00f3n-soplado: \u00bfPor qu\u00e9 IBM gana en el mercado de contenedores de precisi\u00f3n?<\/h2>\nBuyers evaluating hollow container equipment often compare IBM and EBM on capital cost alone. The EP135 is more than a machine choice – it is a process choice that determines your long-term production economics and the quality ceiling your facility can achieve. The comparison below reflects real production differences that directly affect your cost per thousand bottles and your ability to win pharmaceutical and cosmetic supply contracts.<\/p>\n \n \n\n\n| No.<\/th>\n | Elemento de comparaci\u00f3n<\/th>\n | Soplado por inyecci\u00f3n (IBM)<\/th>\n | Extrusi\u00f3n-soplado (EBM)<\/th>\n<\/tr>\n<\/thead>\n | \n\n| 1<\/td>\n | Consistencia del peso de la botella<\/td>\n | Variaci\u00f3n de peso aproximada 1%<\/td>\n | Variaci\u00f3n de peso aproximada 3%<\/td>\n<\/tr>\n | \n| 2<\/td>\n | Uniformidad del espesor de la pared<\/td>\n | Espesor de pared uniforme en toda la superficie<\/td>\n | El espesor de la pared var\u00eda de 10 a 201 TP3T.<\/td>\n<\/tr>\n | \n| 3<\/td>\n | Cuello de botella \/ Rosca<\/td>\n | Sin destellos, sin raya en el cuello<\/td>\n | Marca de corte, base y cuello debilitados.<\/td>\n<\/tr>\n | \n| 4<\/td>\n | Convexidad de la base<\/td>\n | Fuerte convexidad positiva, base estable<\/td>\n | Convexidad d\u00e9bil debido a la soldadura por presi\u00f3n<\/td>\n<\/tr>\n | \n| 5<\/td>\n | Residuos de materiales<\/td>\n | Zero waste – no flash or scrap<\/td>\n | 20-40% de desecho de flasheo por presi\u00f3n<\/td>\n<\/tr>\n | \n| 6<\/td>\n | Capacidad de pared ultrafina<\/td>\n | Menos adecuado para paredes muy delgadas<\/td>\n | El espesor de la pared es ajustable mediante un controlador.<\/td>\n<\/tr>\n | \n| 7<\/td>\n | Sensibilidad ambiental<\/td>\n | No es sensible a los cambios ambientales.<\/td>\n | Se requiere ajuste frecuente<\/td>\n<\/tr>\n | \n| 8<\/td>\n | Recuento de cavidades y producci\u00f3n<\/td>\n | Alta cavitaci\u00f3n, alto rendimiento, boca plana<\/td>\n | Menos cavidades, menor producci\u00f3n, cuello irregular<\/td>\n<\/tr>\n | \n| 9<\/td>\n | Vida \u00fatil y costo del moho<\/td>\n | Larga vida \u00fatil del molde, ideal para producciones de alto volumen continuas.<\/td>\n | Menor vida \u00fatil del molde, menor coste inicial.<\/td>\n<\/tr>\n | \n| 10<\/td>\n | Huella<\/td>\n | Sistema integrado compacto, de tama\u00f1o reducido.<\/td>\n | M\u00e1s equipamiento auxiliar, mayor superficie.<\/td>\n<\/tr>\n | \n| 11<\/td>\n | Contenedor ovalado<\/td>\n | M\u00e1s dif\u00edcil formar formas ovaladas<\/td>\n | M\u00e1s f\u00e1cil formar perfiles ovalados<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nApplication Fields and Container Types for the EP135<\/h2>\nThe EP135 is designed to produce bottles and containers from 1ml to the maximum volume for this model, covering the full range of primary packaging needs across four major market verticals. The table below shows the container types and industry segments where this equipo autom\u00e1tico de moldeo por inyecci\u00f3n-soplado<\/strong> ofrece su mayor rentabilidad comercial.<\/p>\n\n \n Industria farmac\u00e9utica<\/h3>\n\n- Frascos para gotas oft\u00e1lmicas (LDPE, 5-30 ml)<\/li>\n
- Frascos para comprimidos y c\u00e1psulas orales (HDPE, 30-500 ml)<\/li>\n
- Aerosol nasal y frascos con dosificador (PP)<\/li>\n
- Frascos de medicamentos l\u00edquidos con tapones de seguridad para ni\u00f1os.<\/li>\n
- Viales para vacunas y reactivos (LDPE, 1-20 ml)<\/li>\n
- Frascos para pastillas de HDPE \u00e1mbar y blanco con certificaci\u00f3n GMP<\/li>\n<\/ul>\n<\/div>\n
\n Industria cosm\u00e9tica<\/h3>\n\n- Frascos aplicadores de desodorante roll-on (PE, 50-100 ml)<\/li>\n
- Tubos y envases con aplicador de m\u00e1scara de pesta\u00f1as (PP, 5-20 ml)<\/li>\n
- Frascos de esmalte de u\u00f1as (PS, 10-30 ml)<\/li>\n
- Frascos con dosificador para lociones y s\u00e9rums (PCTG, 30-200 ml)<\/li>\n
- Tarros de crema de boca ancha (PP\/PS)<\/li>\n
- Frascos de base de maquillaje y t\u00f3nico<\/li>\n<\/ul>\n<\/div>\n
\n Productos y alimentos para beb\u00e9s<\/h3>\n\n- Biberones (PP, PPSU, 150-300 ml)<\/li>\n
- Biberones dosificadores de f\u00f3rmula infantil<\/li>\n
- Envases para miel y jarabe (LDPE)<\/li>\n
- Envases para bebidas especiales de peque\u00f1o volumen<\/li>\n
- Botellas de muestra de aceite comestible<\/li>\n
- Envases para yogur y productos l\u00e1cteos<\/li>\n<\/ul>\n<\/div>\n
\n Productos qu\u00edmicos e industriales diarios<\/h3>\n\n- Botellas de champ\u00fa y acondicionador (HDPE\/PP)<\/li>\n
- Dispensadores de gel desinfectante y loci\u00f3n para manos<\/li>\n
- Botellas de muestra de fluidos automotrices<\/li>\n
- Botellas de concentrado de productos qu\u00edmicos agr\u00edcolas<\/li>\n
- envases de productos de limpieza<\/li>\n
- Frascos industriales para reactivos con cuellos precisos.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
 \n  \n  \n  <\/div>\n<\/section>\n <\/p>\n\n\nProcessing Engineering Plastics on the EP135: PC, PETG and Tritan Capability<\/h2>\nWhile the majority of IBM applications use polyethylene (HDPE\/LDPE), polypropylene and standard PS, premium packaging sectors – particularly high-end cosmetics and reusable baby products – increasingly specify engineering-grade materials: polycarbonate (PC), PETG copolyester, or Tritan copolyester. These materials demand processing conditions that standard IBM machines cannot reliably deliver. The EP135 is engineered to handle them.<\/p>\n The screw and barrel of the EP135 feature a 22:1 L\/D ratio with a barrier-geometry screw profile optimized for high-viscosity, shear-sensitive melts. PC, which must be processed at barrel temperatures of 270-310 degrees Celsius with a melt viscosity 5 to 10 times higher than PP, requires both higher plasticizing torque and a gentle, controlled shear profile to avoid molecular weight degradation that causes yellowing and brittle fracture. The bimetallic barrel construction withstands the abrasive compounds often blended into these engineering resins and extends service life substantially beyond standard nitride-hardened barrels.<\/p>\n Hot runner temperature control on the EP135 operates with zone accuracy to plus or minus 1 degree Celsius – a specification that matters critically when processing transparent materials. Even a 5-degree temperature deviation in a hot runner nozzle will cause visible black specks from localized thermal degradation, or air entrapment bubbles from outgassing. The optimized hot runner manifold design on the EP135 mold eliminates dead zones where melt can stagnate between shots, which is the primary source of color contamination and black spot defects when processing PC or PETG at production speeds.<\/p>\n<\/section>\n<\/section>\n <\/p>\n\nInvestment Return and Production Efficiency Analysis: Why Choose the EP135?<\/h2>\nThe acquisition cost of the EP135 must be evaluated against five measurable efficiency drivers that determine cost per thousand bottles and payback period. Purchasing engineers who evaluate only machine price – without these five factors – systematically undervalue the IBM platform and overestimate EBM economics for their target application.<\/p>\n \n \n 1. Residuos de cero destellos<\/strong><\/p>\nIBM no produce rebabas ni desperdicios en la l\u00ednea de producci\u00f3n. EBM genera entre 20 y 401 toneladas de peso de botella como desperdicio por ciclo. Con 200 toneladas de PP al a\u00f1o, IBM, al no generar desperdicios, ahorra entre 40 y 80 toneladas de resina anualmente. A 1500 USD por tonelada, esto representa un ahorro de entre 60\u00a0000 y 120\u00a0000 USD en materia prima al a\u00f1o con una sola m\u00e1quina.<\/p>\n<\/div>\n \n 2. Sin mano de obra para desbarbar<\/strong><\/p>\nEBM requires a secondary deflashing operation – either inline mechanical or manual – adding labor cost, a second machine footprint, and an additional quality failure point. IBM bottles from the EP135 come off the conveyor with zero post-processing required before filling or labeling, saving 1-3 operators per shift.<\/p>\n<\/div>\n \n 3. Rendimiento del ciclo de secado corto<\/strong><\/p>\nThe EP135 achieves a 4 S dry cycle. With 22 cavities at 60ml, annual output at 6,000 hours run time exceeds 118.0 million bottles. This throughput concentration into a single compact machine reduces total asset investment per unit of capacity versus multi-machine EBM lines at equivalent output.<\/p>\n<\/div>\n \n 4. Cambio r\u00e1pido de molde<\/strong><\/p>\nThe injection mold and blow mold on the EP135 can be changed in 2-4 hours by a trained two-person team. Recipe recall from the PLC removes setup time entirely for repeat jobs. Facilities running 8-15 SKUs on a single EP135 achieve mold changeover frequency of 2-4 per week with total changeover downtime below 10% of available production hours.<\/p>\n<\/div>\n<\/div>\n \n Huella y eficiencia energ\u00e9tica<\/h3>\nThe EP135 footprint of 5.5x2x2.4 M consolidates injection, blow and ejection into a single machine envelope. Compare this to a two-machine EBM line (extruder plus blow machine, plus deflash press, plus conveyor) which typically occupies 3-4 times the floor area for equivalent throughput. Utility connections – compressed air at 0.7-1.2 MPa, cooling water at 4 M3\/h flow, electrical connection at 95 KW total – are all single-point utilities, reducing installation complexity and ongoing maintenance overhead.<\/p>\n Factory building cost in pharmaceutical-grade cleanroom environments can reach 2,000-5,000 USD per square meter. The compact footprint of the EP135 directly reduces the cleanroom area required to produce a given volume of output – a capital benefit that does not appear in machine comparison tables but materially affects total project economics.<\/p>\n<\/div>\n<\/section>\n <\/p>\n\nCaracter\u00edsticas y est\u00e1ndares de dise\u00f1o de moldes de la serie EP de IBM<\/h2>\n\n \n \n- \u25a0<\/span>Dise\u00f1o de cavidad activa y bloque de cuello<\/strong> – injection mold cavities and neck blocks are independently adjustable, allowing preform tube body dimensions to be fine-tuned without replacing the entire mold set. Oil and water passages are purpose-designed for stable temperature distribution and easy disassembly.<\/span><\/li>\n
- \u25a0<\/span>Grados de acero de primera calidad<\/strong> – injection mold bodies use 4Cr13 stainless steel or imported high-strength S136 alloy steel. S136 is a mirror-polish, corrosion-resistant steel with through-hardness to 52 HRC. Blow mold bodies can be manufactured in magnesium-aluminum alloy for superior thermal conductivity and reduced inertia mass on the rotary turret.<\/span><\/li>\n
- \u25a0<\/span>Dise\u00f1o optimizado de canal caliente y preforma<\/strong> – the hot runner manifold is engineered to minimize gram weight deviation across all cavities and to reduce wall thickness variation in the preform body. The mandrel design ensures uniform air delivery for consistent blow expansion and fast cooling.<\/span><\/li>\n
- \u25a0<\/span>Dimensiones precisas de la rosca del cuello y del sello<\/strong> – bottle mouth inner and outer diameters, thread pitch and flange geometry are machined to drawing tolerance. Cap sealing rate is 100% across production-run samples.<\/span><\/li>\n
- \u25a0<\/span>Sin destellos en el cuello ni en la base.<\/strong> – the IBM process geometry eliminates parting-line flash at the bottle mouth and pinch-weld flash at the base. Bottles exit the EP135 with no trimming required at either end.<\/span><\/li>\n
- \u25a0<\/span>M\u00e9tricas de consistencia del producto<\/strong> – size, weight, parting line position and wall thickness are consistent across all cavities and across production batches, enabling pharmaceutical clients to validate production on a per-batch statistical basis without 100% inspection overhead.<\/span><\/li>\n<\/ul>\n<\/div>\n
 <\/div>\n<\/div>\n<\/section>\n <\/p>\n\nEquipment Selection Guide: Is the EP135 Right for Your Production Requirements?<\/h2>\nSelecting the correct IBM tonnage requires calculating the intersection of three variables: preform weight, required cavity count, and target output per hour. Use this framework to confirm whether the EP135 is correctly sized for your application, or to understand what production parameters it can support.<\/p>\n \n \n Paso 1: Calcular el peso de la preforma<\/h3>\nTake the target bottle weight in grams (including the neck, body and base). Add 2-5% for process cushion. The EP135 injection weight of 650 g must be equal to or greater than (target preform weight x number of cavities). For example: a 5g preform at 8 cavities requires 40g shot weight, well within the 650 g capacity.<\/p>\n<\/div>\n \n Paso 2: Calcular el n\u00famero de cavidades necesarias<\/h3>\nTarget output (bottles\/hour) divided by (3600 seconds \/ cycle time in seconds) gives required cavities. At a 4 S cycle and 10,000 bottles per hour target: 10,000 \/ (3600 \/ 4) = 12 cavities minimum. Cross-check against the cavity table above to confirm the EP135 can deliver this at your bottle volume.<\/p>\n<\/div>\n \n Paso 3: Verificar el ajuste de la platina del molde<\/h3>\nThe injection mould layout (cavity array footprint) must fit within the EP135 max platen size of 1300×500 mm. Wide-bottle (diameter greater than 120mm) or tall-bottle (height greater than 220mm) applications exceed the EP135 mould envelope and require a larger model. Confirm your bottle OD and height before specifying cavity count.<\/p>\n<\/div>\n \n Paso 4: Material y presi\u00f3n de inyecci\u00f3n<\/h3>\nPP requires higher injection pressure and melt temperature than LDPE. PC and PETG require even higher barrel temperatures and longer residence-time plasticization. The EP135 hydraulic system pressure of 14 MPa and motor of 37+37 KW supports the injection forces needed for PP and engineering grade materials at the rated injection weight. Confirm your resin specification with the EVER POWER application team before ordering.<\/p>\n<\/div>\n<\/div>\n EVER POWER application engineers provide free pre-sales technical consultation to validate your container dimensions, material, cavity count and production target against EP135 specifications. Contact us with your bottle drawing and production brief for a written confirmation of suitability.<\/p>\n<\/section>\n <\/p>\n\nDescripci\u00f3n general de la estructura de la m\u00e1quina y directrices de mantenimiento.<\/h2>\nThe EP135 is built around three core functional modules. Understanding their maintenance requirements is essential for sustaining the machine performance metrics – dry cycle, output rate, and product quality – over the full production life of the equipment.<\/p>\n\nModule 1 – Injection Unit: Screw, Barrel, Hot Runner<\/summary>\n\n La unidad de inyecci\u00f3n funde y dosifica el pl\u00e1stico en la cavidad de la preforma. Mantenimiento diario: compruebe los perfiles de temperatura del cilindro con respecto a los puntos de ajuste, inspeccione la punta del husillo y el anillo de retenci\u00f3n para detectar indicadores de desgaste y verifique que las temperaturas de la zona del canal caliente est\u00e9n dentro de los 2 grados de los puntos de ajuste antes de la puesta en marcha. Semanalmente: inspeccione las bandas de aislamiento del cilindro, compruebe los sellos del cilindro de inyecci\u00f3n para detectar fugas de aceite y purgue cualquier contaminaci\u00f3n de color de la producci\u00f3n anterior. Mensualmente: extraiga y limpie el anillo de retenci\u00f3n y el conjunto de la punta del husillo; inspeccione las aletas del husillo para detectar desgaste y mida el di\u00e1metro del orificio del cilindro para comprobar la holgura. Reemplace el cilindro si la holgura excede la tolerancia del fabricante para evitar el desbordamiento de la masa fundida y la inconsistencia en el peso de la inyecci\u00f3n.<\/p>\n Purging procedure: when changing from dark to light colors or from engineering resin to commodity resin, use a commercial purging compound at a barrel temperature 10 degrees above the new material set point. Run 5-10 purge shots before switching to the new material. Never leave the barrel idle at processing temperature for more than 20 minutes without purging – thermal degradation during idle periods is the primary cause of black speck contamination on restart.<\/p>\n<\/div>\n<\/details>\n\nModule 2 – Clamping and Rotary Indexing Unit<\/summary>\n\n The clamping system and rotary indexer carry the highest mechanical loads and have the most precise positional requirements. Daily: apply grease to tie-bar surfaces and rotary table guide rails per the lubrication schedule (EVER POWER specifies the grease grade – do not substitute with general-purpose grease, which may not maintain viscosity at operating temperature). Inspect hydraulic clamping cylinder for oil seepage at rod seal. Listen for unusual sounds during the indexing rotation – any metallic click or hesitation indicates an angular divider bearing requiring inspection.<\/p>\n Mensualmente: compruebe el paralelismo del plato con un comparador de cuadrante en cuatro posiciones de la barra de uni\u00f3n; una desviaci\u00f3n superior a 0,05 mm requiere un nuevo ajuste. Compruebe la precisi\u00f3n de la posici\u00f3n de indexaci\u00f3n colocando un comparador de cuadrante contra una superficie de referencia en la torreta y verificando que la misma posici\u00f3n se repita con una precisi\u00f3n de 0,02 mm despu\u00e9s de 100 ciclos de indexaci\u00f3n consecutivos. Si se observa alguna desviaci\u00f3n, ajuste el tope mec\u00e1nico o p\u00f3ngase en contacto con el servicio t\u00e9cnico de EVER POWER.<\/p>\n<\/div>\n<\/details>\n\nModule 3 – Hydraulic System and Cooling Circuit<\/summary>\n\n The hydraulic system is the energy backbone of the EP135. System pressure is set at 14 MPa. Daily: check hydraulic oil level in the tank sight glass, check oil temperature display (normal operating range 40-55 degrees Celsius; above 60 degrees indicates a cooling circuit problem or filter blockage), and inspect all visible hydraulic hose fittings for weeping. The oil filter indicator must be checked every 250 hours – a red indicator requires immediate filter element replacement, not deferral.<\/p>\n Cooling circuit: the EP135 requires clean, scale-free cooling water at 0.3-0.4 MPa pressure and 4 M3\/h flow. Install a water treatment system upstream of the machine to prevent calcium scale buildup inside mold cooling channels. Scale buildup of just 1mm in a 6mm channel reduces cooling efficiency by over 30%, extending cycle times and reducing output. Flush cooling circuits with a descaling solution annually. Chiller water quality must be neutral pH (6.5-7.5) and contain an anti-corrosion inhibitor compatible with copper and aluminum alloy mold materials.<\/p>\n<\/div>\n<\/details>\n<\/section>\n <\/p>\n\nSoluciones llave en mano y servicios de personalizaci\u00f3n de EVER POWER<\/h2>\nEVER POWER supplies the EP135 as either a standalone machine or as the centerpiece of a complete turnkey bottle production line. For customers setting up a new facility or expanding into a new container product line, the turnkey approach eliminates the integration risk that comes from sourcing the IBM machine, molds, auxiliaries, and downstream equipment from separate vendors.<\/p>\n \n \n Dise\u00f1o y fabricaci\u00f3n de moldes<\/strong><\/p>\nLos ingenieros de EVER POWER desarrollan conjuntos de moldes de inyecci\u00f3n y soplado a partir de planos de botellas o archivos 3D del cliente. Moldes de canal caliente multicavidad en acero S136 o 4Cr13. Prototipos de moldes de una sola cavidad para la validaci\u00f3n del envase antes de la producci\u00f3n de moldes de alta cavidad. Pruebas de moldes T0 realizadas en f\u00e1brica antes del env\u00edo.<\/p>\n<\/div>\n \n Integraci\u00f3n de equipos auxiliares<\/strong><\/p>\nThe EVER POWER turnkey line includes: screw air compressor, air tank and air dryer, mold temperature controller, industrial chiller, auto loader, conveyor belt, screen printing and labeling system, washing and drying line, and automatic filling and capping machines. All auxiliary equipment is specified and pre-integrated to match the EP135 output rate.<\/p>\n<\/div>\n \n Sistemas de calidad posteriores<\/strong><\/p>\nOptional inline bottle visual inspection machine (machine vision system for flash, deformation and contamination detection), automatic leak tester, automatic packing machine, and carton erector. For pharmaceutical lines, 100% inline leak testing and vision inspection are available as integrated modules matched to the EP135 conveyor output speed.<\/p>\n<\/div>\n \n Configuraci\u00f3n de salas limpias y GMP<\/strong><\/p>\nPara clientes farmac\u00e9uticos que requieren producci\u00f3n con certificaci\u00f3n GMP, EVER POWER ofrece personalizaci\u00f3n de m\u00e1quinas que incluye: lubricaci\u00f3n de sistema cerrado para evitar la contaminaci\u00f3n de la zona de producto, carcasas de seguridad de acero inoxidable, carcasa de m\u00e1quina con filtro HEPA para compatibilidad con salas blancas de clase 100 000 y asistencia en la documentaci\u00f3n para los protocolos de cualificaci\u00f3n de equipos (IQ\/OQ\/PQ).<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nAuxiliary Equipment Available with the EP135<\/h2>\n <\/p>\n
\n Compresor de aire de tornillo<\/div>\n Compresor de aire de pist\u00f3n<\/div>\n Tanque de aire<\/div>\n Secador de aire fr\u00edo<\/div>\n Controlador de temperatura del molde<\/div>\n Enfriador industrial (opcional)<\/div>\n Cinta transportadora<\/div>\n Cargador autom\u00e1tico (opcional)<\/div>\n Mezclador<\/div>\n Trituradora<\/div>\n M\u00e1quina de inspecci\u00f3n visual de botellas<\/div>\n M\u00e1quina de embalaje<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nControl de calidad y normas de fabricaci\u00f3n<\/h2>\n\n \n Mecanizado CNC de componentes cr\u00edticos<\/strong><\/p>\nLa bancada, las placas de sujeci\u00f3n y todas las superficies de precisi\u00f3n se mecanizan mediante CNC en una sola operaci\u00f3n para garantizar la exactitud geom\u00e9trica. El paralelismo de las placas se verifica mediante medici\u00f3n l\u00e1ser con una precisi\u00f3n de 0,02 mm. Los orificios de las barras de acoplamiento se rectifican con una tolerancia H7 para un ajuste perfecto de los rodamientos.<\/p>\n<\/div>\n \n Endurecimiento por inducci\u00f3n de la barra de uni\u00f3n<\/strong><\/p>\nLas barras de uni\u00f3n se someten a un endurecimiento por inducci\u00f3n de alta frecuencia hasta alcanzar una dureza superficial de 52-58 HRC, seguido de un rectificado de precisi\u00f3n. Este tratamiento superficial proporciona resistencia al desgaste frente al contacto deslizante repetido de las placas de sujeci\u00f3n durante millones de ciclos, sin que se produzcan rozaduras ni desgaste por fricci\u00f3n.<\/p>\n<\/div>\n \n Limpieza del circuito hidr\u00e1ulico<\/strong><\/p>\nTodos los circuitos hidr\u00e1ulicos se purgan, se someten a pruebas de presi\u00f3n y se verifica el recuento de part\u00edculas antes del montaje. La limpieza del aceite hidr\u00e1ulico se mantiene como m\u00ednimo en la clase 17\/15\/12 de la norma ISO 4406. La sensibilidad a la contaminaci\u00f3n de las v\u00e1lvulas proporcionales y servov\u00e1lvulas exige este nivel de limpieza para evitar el atascamiento del carrete de la v\u00e1lvula y la deriva del control.<\/p>\n<\/div>\n \n Prueba de rodaje en f\u00e1brica de 72 horas<\/strong><\/p>\nEvery EP135 undergoes a minimum 72-hour continuous loaded run test at the factory before shipment. During this period, production output samples are measured for weight consistency, wall thickness uniformity, and dimensional accuracy. Any parameter outside specification triggers a hold and corrective action before the machine is cleared for delivery.<\/p>\n<\/div>\n \n Cumplimiento de la normativa de seguridad CE<\/strong><\/p>\nThe EP135 is CE-marked in compliance with EU Machinery Directive requirements. Safety features include: interlocked safety doors with hydraulic circuit interrupt, light curtain protection at the operator access zone, emergency stop at all operator positions, and two-hand operator control for manual mold setting. CE documentation is provided with every machine.<\/p>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nServicio posventa y soporte t\u00e9cnico<\/h2>\n\n \n Instalaci\u00f3n y puesta en marcha<\/strong><\/p>\nLos ingenieros s\u00e9nior de EVER POWER son responsables de la instalaci\u00f3n, la puesta en marcha y las pruebas de aceptaci\u00f3n. El ingeniero permanece en las instalaciones hasta que la m\u00e1quina alcanza un estado de producci\u00f3n estable y todos los operarios reciben formaci\u00f3n sobre su funcionamiento, el cambio de moldes y el mantenimiento rutinario. Los criterios de aceptaci\u00f3n se acuerdan antes del env\u00edo y se documentan en el informe de puesta en marcha.<\/p>\n<\/div>\n \n Programa de mantenimiento preventivo<\/strong><\/p>\nEVER POWER ofrece un servicio de recordatorio de mantenimiento programado para todas las m\u00e1quinas en funcionamiento. El calendario de mantenimiento abarca tareas diarias, semanales, mensuales y anuales. El mantenimiento proactivo previene aver\u00edas imprevistas y reduce la necesidad de costosos env\u00edos de repuestos de emergencia. Los clientes que siguen el programa de mantenimiento preventivo reportan consistentemente una disponibilidad de las m\u00e1quinas superior a 95%.<\/p>\n<\/div>\n \n 24×7 Service Hotline<\/strong><\/p>\nLa l\u00ednea de atenci\u00f3n al cliente de EVER POWER est\u00e1 disponible las 24 horas del d\u00eda, los 7 d\u00edas de la semana. Para aver\u00edas urgentes en la producci\u00f3n, llame o env\u00ede un mensaje a la l\u00ednea de atenci\u00f3n al cliente y un ingeniero cualificado le responder\u00e1 en un plazo de 2 horas para diagnosticar el problema de forma remota. Si se requiere asistencia t\u00e9cnica presencial, EVER POWER enviar\u00e1 un t\u00e9cnico con el menor tiempo de respuesta posible para su ubicaci\u00f3n.<\/p>\n<\/div>\n \n Inventario de repuestos<\/strong><\/p>\nEVER POWER maintains a comprehensive spare parts inventory for all EP135 components including hydraulic seals, proportional valve cartridges, heating bands, temperature sensors, drive belts and electrical components. Parts can be shipped globally within 48 hours for items in stock. Critical fast-wear items are available for customer-held local inventory based on EVER POWER recommendations.<\/p>\n<\/div>\n \n Programas de formaci\u00f3n t\u00e9cnica<\/strong><\/p>\nAdem\u00e1s de la capacitaci\u00f3n est\u00e1ndar para la instalaci\u00f3n, EVER POWER ofrece m\u00f3dulos de capacitaci\u00f3n especializados: operaci\u00f3n de la m\u00e1quina, optimizaci\u00f3n del proceso de moldeo, cambio y configuraci\u00f3n de moldes, mantenimiento del sistema hidr\u00e1ulico y resoluci\u00f3n de problemas de proceso para materiales espec\u00edficos como PP, LDPE y PCTG. La capacitaci\u00f3n puede realizarse en la f\u00e1brica de EVER POWER o en las instalaciones del cliente.<\/p>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nFrequently Asked Questions – EVER POWER EP135<\/h2>\n\nWhat materials can the EP135 process?<\/summary>\n\n | |