Full Serv 3-Station One-Step ISBM Machines
Discover the EPY150-V4 & EPYS150-V4-EV One-Step Injection Stretch Blow Molding Machines. 4-Station design, ASB-12M mold compatibility, and full-servo options for premium PET/PC bottles.
| Machine Specification | ||||
|---|---|---|---|---|
| Item | Enhet | Values | ||
| Name | - | One-step Injection Stretch Blow Moulding Machine (3-station) | ||
| Modell | - | EPY50-V3-EV | ||
| Manufacturer | - | Ever Power | ||
| Material | - | PET/PETG | ||
| Skruvdiameter | MM | 40 | 50 | 55 |
| Theoretical Injection Volume | CM³ | 239 | 315 | 442 |
| Screw Rotational Speed | varvtal | 240 | 180 | 150 |
| Injektionsklämkraft | KN | 50 | ||
| Blåsande klämkraft | KN | 100 | ||
| Motor Power | KW | 34.8 | ||
| Heating Power | KW | 10.4 | ||
| Blowing Air Pressure | Mpa | 2.0-3.5 | ||
| Cooling Water Pressure | Mpa | 0.4-0.6 | ||
| Voltage | V | 370-400 | ||
| Size (L*W*H) | MM | 3800 * 1200 * 2500 | ||
| Weight | T | 3.5 | ||
| Produktmått | |||||||
|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 |
| Bottle Diameter | MM | 100 | 90 | 62 | 45 | 35 | 28 |
| Bottle Height | MM | 100 | |||||
| Neck Diameter | MM | 60 | 38 | 30 | 27 | 20 | 17 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 |
| Technical Standard | |
|---|---|
| 01 | Using 5 sets of servo systems (Inovance/ MiRLE) |
| 02 | Inovance/ WEICHI servo motor power: 34.8KW |
| 03 | Using the Inovance/ MiRLE PLC |
| 04 | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer |
| 05 | Using the American Parker high-pressure valve |
| 06 | Using the Airtak air cylinder |
| 07 | Using integrated control box to control temperature, which is highly accurate, stable and easy to operate |
| 08 | Heating power of screw and material pipes is 10.4KW |
| 09 | Lead screw: NSK Japan |
| 10 | The blow molding structure adopts a dual servo motor mold clamping system with high-pressure compensation function |
| 11 | Total power of the machine: 45.2KW |
| Machine Parameter | |
|---|---|
| Skruvdiameter | 40mm (optional) |
| Theoretical Injection Capacity | 239g |
| Injection clamping force | 50KN |
| Upper mold stroke | 280mm |
| Lower mold stroke | 280mm |
| Take-out stroke | 150mm |
| Blowing clamping force | 100KN (single side) |
| Blow core stroke | 100mm |
| Blow mold stroke | 60+60mm |
| Size (L×W×H) | 3.8 * 1.2 * 2.5m |
| Weight | 3.5T |
Available in Standard (EPY150-V4) and All-Servo Electric (EPYS150-V4-EV) Models
De EPY150-V4 series represents the pinnacle of 4-station one-step injection stretch blow molding technology. Whether you need the cost-effective hydraulic precision of the standard model or the high-speed, oil-free cleanliness of the All-Servo EV model, Ever-Power has the solution. Both models are fully compatible with ASB-12M molds.
Standard Model: EPY150-V4
The Reliable Workhorse. Using 3 sets of servo pump systems, the EPY150-V4 offers stability and energy efficiency for standard production needs. Ideal for manufacturers scaling up from manual to automatic production.
- Servo Pump System: 3 Sets
- Total Power: 53.2 KW
- Compact Footprint: 4.2m x 1.4m
All-Servo Model: EPYS150-V4-EV
The High-Performance Choice. Featuring 10 sets of servo motor control systems, the EV model delivers unmatched speed, precision, and cleanliness (no hydraulic oil leaks), making it perfect for medical and premium cosmetic applications.
- Full Servo Control: 10 Sets
- High Speed: 350 RPM Screw Speed
- Larger Operating Space: 5.2m x 1.8m
Specification Comparison: EPY150 Series
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| Parameter / Model | Standard: EPY150-V4 | All-Servo: EPYS150-V4-EV |
|---|---|---|
| Key Differences | ||
| Drivsystem | 3 Sets Servo Pump System | 10 Sets Servo Motor System |
| Total effekt | 53.2 KW | 112.8 KW |
| Screw Speed | 150 - 270 r/min | 350 r/min (Faster Cycle) |
| Machine Size (L*W*H) | 4200 x 1400 x 2900 mm | 5200 x 1800 x 3300 mm |
| Weight | 6 Tons | 7 Tons |
| Common Specifications | ||
| Applicable Material | PET / PETG / PP / PC / Tritan | |
| Screw Diameter Options | 40mm / 50mm (Standard) / 55mm | |
| Injektionsklämkraft | 150 kn | |
| Blåsande klämkraft | 200 KN | |
| Mögelkompatibilitet | Compatible with Japanese ASB-12M Molds | |
| Product Dimensions (Max) | ||
| 1 Cavity | 2.5L (118mm Dia) | |
| 4 Cavities | 400ml (56mm Dia) | |
| 8 Cavities | 20ml (26mm Dia) | |
Critical Accessory: Oil-Free High Pressure Air
De utrustning för blåsning av flaskor i ett steg process requires high-pressure air (2.0 - 3.5 Mpa) to form the bottle. For the EPYS150-V4-EV, which is often chosen for its clean, oil-free operation in cleanrooms, the air source must be equally pure.
Ever-Power recommends and supplies matching Oljefria skruvluftkompressorer. Using oil-free air prevents contamination of the bottle interior, which is strictly required for pharmaceutical and baby bottle production, protecting your brand reputation and consumer safety.
Class 0 Oil-Free Air Compressor
Applications: EPY150 Series
The EPY150-V4 series specializes in high-quality, defect-free containers. The 4-station design includes a dedicated conditioning station, allowing for precise temperature regulation before blowing.
- Pharmaceuticals: Eye drop bottles (8 cavities), pill bottles, and syrup containers requiring precise neck finishes.
- Premium Cosmetics: Heavy-wall PETG bottles for mascara, lip gloss, and lotions that require the "glass-like" look without the weight.
- Baby Care: PPSU and PC baby bottles. The EPYS150-V4-EV is particularly recommended here for its oil-free molding environment.
- Food & Beverage: Wide-mouth jars and spice containers.
Vanliga frågor
1. What is the main difference between the EPY150-V4 and EPYS150-V4-EV?
The EPY150-V4 uses a hybrid system with 3 servo pumps for hydraulic movements. The EPYS150-V4-EV is a fully electric machine using 10 sets of servo motors for all movements. The EV version is cleaner (no oil), faster, more precise, and energy-efficient, but has a higher initial investment.
2. I have molds for a Japanese ASB-12M machine. Will they fit?
Yes. Both the EPY150-V4 and EPYS150-V4-EV are specifically designed to be compatible with Japanese ASB-12M molds. You can transfer your production to our Ever-Power machine without buying new molds.
3. Can this machine produce flat or oval bottles?
Yes. The machine features a 4-station rotary table: Injection, Conditioning, Stretch-Blow, and Ejection. The Conditioning station allows for temperature adjustment (heating or cooling specific zones), which is essential for successfully blowing non-round shapes like flat or oval cosmetic bottles.
4. What brand of components do you use?
We use top-tier global components. The turntable motor is from Yaskawa (Japan), high-pressure valves from Parker (USA), servo systems from Inovance, and lead screws from NSK (Japan). This ensures long-term reliability.
5. How much energy does the EV model save?
The EPYS150-V4-EV uses servo motors that only consume power when moving. Combined with the Nano-far-infrared heating rings (10KW) on the screw and the elimination of hydraulic idling, it significantly reduces energy consumption compared to traditional hydraulic systems.
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Ytterligare information
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