Maximizing production efficiency, product stability, and profitability with advanced one-step ISBM technology.
ஒரு-படி ஊசி நீட்சி ஊது அச்சு வார்ப்பு அறிமுகம்
ஒரு-படி ஊசி நீட்டிப்பு ஊது அச்சு வார்ப்பு (ISBM) is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products. Whether you are manufacturing baby bottles, water bottles, medicine bottles, crafts, or cosmetic packaging, an advanced ஒற்றை நிலை ஊசி நீட்டிப்பு ஊது அச்சு இயந்திரம் provides the perfect solution. It effortlessly handles a wide variety of thermoplastic materials, including PET, PETG, PP, PC, Tritan, PS, ABS, மற்றும் PLA.
The core feature of this technology is that the three major steps—injection, stretching, and blow molding—are completed continuously within the same equipment. By eliminating intermediate handling, reheating, and storage steps, this ஒருங்கிணைந்த ஊது அச்சு இயந்திரம் drastically improves production efficiency and guarantees unmatched product stability.
The 4-Step Seamless Process
ஊசி
முன்வடிவ வால் வெட்டுதல் / வெப்பப் பாதுகாப்பு
நீட்சி ஊது அச்சு
பாட்டில் எடுத்துச் செல்ல
Core Advantages of Our ISBM Machine
-
உயர் செயல்திறன் மற்றும் ஆற்றல் சேமிப்பு
By directly utilizing the residual heat from the injection stage to blow the bottle, there is no need to reheat cold preforms. This reduces overall energy consumption by approximately 40%, making it a truly ஆற்றல் திறன்மிக்க ஒற்றைப் படிநிலை ஊது அச்சு இயந்திரத் தீர்வுகள்.
-
உயர்ந்த செயல்திறன்
The biaxial stretching process achieves optimal molecular orientation, significantly enhancing the container’s compressive strength, barrier properties, and optical transparency.
-
உயர் துல்லியம் மற்றும் நிலைத்தன்மை
Fully automated control throughout the entire process minimizes human error, guaranteeing perfect neck finishes and consistent dimensions ideal for mass production.
-
Optimized Equipment Economics
Experience a smaller factory footprint, minimized scrap rates, low manual labor costs, and highly competitive final product pricing without sacrificing robust operational stability.
Technical Comparison: Ever Power EPY250-V4 vs. Nissei ASB-70DPH
மதிப்பீடு செய்யும் போது ஒரு படி ஊசி ஊது அச்சு இயந்திரத்தின் தொழில்நுட்ப விவரக்குறிப்புகள், compatibility and performance are key. The Ever Power EPY250-V4 is engineered as a highly cost-effective, perfectly compatible alternative to the famous ASB-70DPH, allowing you to use your existing Japanese molds seamlessly.
| Specification / Model | எவர் பவர் EPY250-V4 | Nissei ASB-70DPH (Ref.) |
|---|---|---|
| இயந்திர நிலையங்கள் | 4-நிலையங்கள் | 4-நிலையங்கள் |
| திருகு விட்டம் | 50 / 55 / 60 mm | Approx. 54 mm |
| Theoretical Injection Volume | 340 / 420 / 480 CM³ | 298 CM³ |
| ஊசி இறுக்கும் விசை | 300 KN | 294 KN |
| ஊதுதல் இறுக்கும் விசை | 200 KN | 147 KN |
| அச்சு இணக்கத்தன்மை | 100% Compatible with ASB-70DPH | அசல் |
உபகரண அமைப்பு மற்றும் முக்கிய தொழில்நுட்பங்கள்
எங்கள் ISBM ஊது அச்சு இயந்திரம் consists of five critical systems: Injection, Heating, Stretch Blow, Mold, and Control Systems. Here is a breakdown of our advanced technologies.
1. ஊசி செலுத்தும் அமைப்பு
The injection system uses a high-precision servo-driven unit equipped with a காப்புரிமை பெற்ற சிறப்பு திருகு வடிவமைப்பு and barrel to ensure uniform plasticization of the melt. This makes it an ideal தனிப்பயனாக்கப்பட்ட பாட்டில் வடிவங்களுக்கான ஒற்றை படி ஊது அச்சு இயந்திரம்.
- High-precision temperature control: Accuracy within ±1℃.
- Servo-driven injection unit: Fast response and high repeatability.
- Preform wall thickness control: Axial or radial adjustments for optimal thickness distribution.
2. வெப்பமூட்டும் அமைப்பு
Utilizes heating rings or water/oil temperature heating, monitored in real-time by advanced sensors.
- Zoned heating control: Precise temperature regulation for different parts of the preform.
- Non-contact temperature measurement: Prevents surface damage to the preform.
- Adaptive heating power: Automatically optimizes parameters based on production speed.
3. நீட்சி ஊதுதல் அமைப்பு
Comprising stretch rods, blow cores, and high-pressure air sources to achieve exact axial stretching and radial expansion.
- Stretching mechanism: Speeds up to 400mm/s with a position accuracy of ±0.1mm.
- Independent pressure regulation: High-pressure gas fluctuation controlled within ±0.05MPa.
- Stretch-Blow synchronization: Ensures precise coordination for flawless bottle shaping.
4. Mold System (3-Station vs. 4-Station)
The mold system includes preform molds, blow molds, and cooling channels, typically configured in a rotary multi-station structure. We offer both 3-station and 4-station configurations depending on your specific product geometry and material needs.
3-நிலைய உள்ளமைவு
(Injection → Stretch Blow → Ejection). Best for high-efficiency production of standard round or cylindrical bottles, reducing cycle time and footprint.
4-நிலைய உள்ளமைவு
(Injection → Conditioning → Stretch Blow → Ejection). Ideal as a அழகுசாதனப் பொருட்கள் பேக்கேஜிங்கிற்கான ஒரு படி ஊது அச்சு உபகரணங்கள், handling complex shapes, thick-walled PETG jars, and materials needing precise thermal conditioning.
Mold Key Technologies:
- High-precision machining (Cavity surface roughness Ra≤0.8μm).
- Optimized cooling channels (reduces cooling time by 30%).
- Quick mold changeover technology (changeover time ≤ 60 minutes).
Advanced Mold Wiring & Manufacturing: We manufacture and supply premium custom molds perfectly matched to our ஒரு படி பாட்டில் ஊதும் உபகரணங்கள்.
5. ஸ்மார்ட் கட்டுப்பாட்டு அமைப்பு
Our machines utilize independent, centralized control systems to optimize the entire manufacturing lifecycle.
- Multi-axis motion control: Ensures exact synchronization across all stations.
- Adaptive parameter optimization: Real-time adjustments based on active production data.
- Remote monitoring and diagnostics: Maximizes equipment uptime and stability.
Versatile Material Applications & Product Types
Our ISBM technology excels with a diverse range of thermoplastic materials, making it highly versatile for multiple industries:
- PET (பாலியெத்திலீன் டெரிப்தாலேட்): Ideal for beverage and food jars. High transparency, excellent barrier properties, and highly recyclable.
- PP (பாலிபுரோப்பிலீன்): Perfect for hot-fill containers (hot juices, teas) due to its high-temperature resistance (over 120℃) and chemical resistance.
- PETG: The preferred choice for cosmetics (shampoo, mascara, thick-wall lip gloss tubes). Offers superior viscosity, glass-like clarity, chemical resistance, and stress-whitening resistance.
- PC (பாலிகார்பனேட்): Known for incredible strength, transparency, and heat resistance. Makes this the குழந்தை பாட்டில்களுக்கான சிறந்த ஒரு படி ஊது அச்சு இயந்திரம் and sports cups.
Products You Can Manufacture:
- Round, oval, or custom asymmetrical beverage bottles (from 5ml up to 20L).
- Pharmaceutical packaging (syrup bottles, oral liquid vials). It is a top-tier மருந்து பாட்டில்களுக்கான ஒரு படி ஊது அச்சு இயந்திரம்.
- Food packaging containers (edible oil jugs, spice jars).
- தினசரி இரசாயன மற்றும் உயர்தர அழகுசாதனப் பொருட்களின் கொள்கலன்கள்.
எண்ணெய் இல்லாத திருகு காற்று அமுக்கிகளின் முக்கிய பங்கு
Why is an Oil-Free Screw Air Compressor essential for an ISBM machine? The stretch blow molding process requires high-pressure, exceptionally clean compressed air to expand the preform into its final shape. Any trace of oil or moisture in the air supply can cause severe defects, such as cloudiness, uneven material distribution, or contamination inside the container—which is strictly prohibited in food, beverage, and pharmaceutical packaging.
We provide matching, dedicated oil-free screw air compressors that guarantee 100% pure air delivery at stable high pressures. They are engineered to handle the rigorous demands of a continuous ஒரு படி PET ஊது அச்சு இயந்திரம். By stabilizing the blow pressure, they prevent pneumatic valve clogging, extend component lifespans, and ensure consistent volume across every cavity, lowering your reject rates and optimizing energy use.
What Our Global Customers Say
“We transitioned from an older ASB model to the EPY250-V4 for our high-end PETG cosmetic jars. The fact that we didn’t have to change our existing molds saved us thousands. As a trusted ஒரு படி ஊது அச்சு இயந்திர வழங்குநர், Ever Power delivered a machine that runs flawlessly with zero flash.”
— Purchasing Manager, Cosmetics Packaging Corp., USA
“As a pharmaceutical supplier, dimensional stability and sanitation are everything. This ஊசி நீட்சி ஊது அச்சு இயந்திரம் handles our PET syrup bottles perfectly. The automated take-out prevents human contamination, and the reject rate has dropped below 1%.”
— Production Director, Pharma-Tech Solutions, India
“We needed a versatile system for hot-fill PP juice bottles. The machine from Ever Power is an incredibly ஆற்றல் திறன்மிக்க ஒற்றைப் படிநிலை ஊது அச்சு இயந்திரத் தீர்வுகள். The dual servo-motors significantly cut our monthly electricity bills while speeding up the cycle times.”
— CEO, Oasis Beverage Co., Brazil
அடிக்கடி கேட்கப்படும் கேள்விகள் (FAQ)
1. Is the EPY250-V4 truly 100% compatible with our Japanese ASB-70DPH molds?
Yes. Our EPY250-V4 is engineered precisely with structural compatibility in mind. You can install your existing ASB-70DPH molds directly into our machine without the need for expensive modifications, making it a seamless and cost-effective upgrade.
2. How much energy can we actually save with this single stage injection stretch blow molding machine?
Compared to traditional two-step machines that require reheating cold preforms, our one-step process saves about 40% in energy. Furthermore, the integration of advanced dual servo-motors and nano-far-infrared heating rings ensures optimal electrical efficiency during every cycle.
3. Can one machine produce bottles from both PET and high-temperature materials like PC or PPSU?
Absolutely. With our specialized patented screw design and precise zoned heating controls, the machine is highly adaptable. By simply adjusting the parameters and swapping molds, you can switch from producing standard PET water bottles to high-temperature PC or PPSU baby bottles.
4. What happens if a part breaks? Are spare parts easy to find overseas?
We intentionally use globally recognized, top-tier components (such as Yaskawa servos, Parker valves, and Yuken hydraulics). This ensures it operates as a குறைந்த பராமரிப்புச் செலவு கொண்ட ஒற்றைப் படிநிலை ஊது அச்சு இயந்திரம். You can easily source replacement standard parts from local distributors in your country, minimizing downtime. We also ship proprietary parts globally via express freight.
5. What is the standard lead time if we order a machine and custom molds today?
The typical production lead time for a standard ISBM blow molding machine is 45-60 days. If you require custom molds, mold design and rigorous pre-shipment testing (dry-run and material trials) will add approximately 15-20 days to ensure the equipment is plug-and-play ready upon arrival at your factory.
