\n| Max Cavities<\/td>\n | 14<\/td>\n | 12<\/td>\n | 10<\/td>\n | 8<\/td>\n | 5<\/td>\n | 3<\/td>\n | 2<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nCore Hardware Architecture of the EP60<\/h2>\n\n \n Full European-Style Steel Frame<\/strong><\/p>\nCNC-machined monolithic machine bed and platen mounts ensure parallelism between injection and blow clamping platens. Tie-bar surfaces are induction-hardened. The EP60 clamping force is 20-30% above equivalent-tonnage competitors due to the boosted pressurized clamping structure.<\/p>\n<\/div>\n \n Bimetallic Screw and Barrel<\/strong><\/p>\nThe plasticizing unit uses a bimetallic-lined barrel and a hardened alloy screw rated for glass-fiber and mineral-filled compounds. The EP60 screw diameter of 45\/50 mm at 22:1 L\/D delivers thorough homogenization with a 260\/383 g shot capacity, covering the full range of bottle weights for this tonnage class.<\/p>\n<\/div>\n \n Proportional Valve Hydraulic Control<\/strong><\/p>\nBoth injection pressure and blow pressure are regulated through servo-proportional hydraulic valves. This allows multi-stage injection profiling (fill velocity, switchover, pack pressure) for thin-walled preforms, and precise blow pressure ramp control that eliminates the radial webbing defects common in single-stage blow valve systems.<\/p>\n<\/div>\n \n PLC Touch-Screen Control System<\/strong><\/p>\nThe EP60 control panel runs a full-color PLC touch-screen with parameter recipe storage. All process variables – temperatures, pressures, velocities, timings – are set and monitored from a single screen. Alarm history, production counters and fault codes are logged and displayed in real time.<\/p>\n<\/div>\n \n Optimized Hot Runner System<\/strong><\/p>\nThe injection mold hot runner manifold is designed for zero dead-zone flow, ensuring gram weight deviation across all cavities is minimized. Temperature control accuracy to plus or minus 1 degree prevents degradation of heat-sensitive materials and is essential for consistent clarity in transparent containers.<\/p>\n<\/div>\n \n Special Core Rod Design<\/strong><\/p>\nThe mandrels (core rods) feature internal cooling channels that reduce core temperature between the injection and blow stations, accelerating the cooling phase. Fast-cycle mandrels enable the EP60 to achieve a 4 S dry cycle without sacrificing preform cooling uniformity or dimensional stability.<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nInjection Blow Molding vs. Extrusion Blow Molding: Why IBM Wins for Precision Containers<\/h2>\nBuyers evaluating hollow container equipment often compare IBM and EBM on capital cost alone. The EP60 is more than a machine choice – it is a process choice that determines your long-term production economics and the quality ceiling your facility can achieve. The comparison below reflects real production differences that directly affect your cost per thousand bottles and your ability to win pharmaceutical and cosmetic supply contracts.<\/p>\n \n \n\n\n| \u0b87\u0bb2\u0bcd\u0bb2\u0bc8.<\/th>\n | Comparison Item<\/th>\n | Injection Blowing (IBM)<\/th>\n | Extrusion Blowing (EBM)<\/th>\n<\/tr>\n<\/thead>\n | \n\n| 1<\/td>\n | Bottle Weight Consistency<\/td>\n | Weight variation approx 1%<\/td>\n | Weight variation approx 3%<\/td>\n<\/tr>\n | \n| 2<\/td>\n | Wall Thickness Uniformity<\/td>\n | Uniform wall thickness throughout<\/td>\n | Wall thickness varies 10-20%<\/td>\n<\/tr>\n | \n| 3<\/td>\n | Bottle Neck \/ Thread<\/td>\n | No flash, no parting line on neck<\/td>\n | Cut-off mark, weakened base and neck<\/td>\n<\/tr>\n | \n| 4<\/td>\n | Base Convexity<\/td>\n | Strong positive convexity, stable base<\/td>\n | Weak convexity due to pinch weld<\/td>\n<\/tr>\n | \n| 5<\/td>\n | Material Waste<\/td>\n | Zero waste – no flash or scrap<\/td>\n | 20-40% scrap from pinch flash<\/td>\n<\/tr>\n | \n| 6<\/td>\n | Ultra-Thin Wall Capability<\/td>\n | Less suitable for very thin walls<\/td>\n | Wall thickness adjustable via controller<\/td>\n<\/tr>\n | \n| 7<\/td>\n | Environment Sensitivity<\/td>\n | \u0b9a\u0bc1\u0bb1\u0bcd\u0bb1\u0bc1\u0baa\u0bcd\u0baa\u0bc1\u0bb1 \u0bae\u0bbe\u0bb1\u0bcd\u0bb1\u0b99\u0bcd\u0b95\u0bb3\u0bc1\u0b95\u0bcd\u0b95\u0bc1 \u0b89\u0ba3\u0bb0\u0bcd\u0ba4\u0bbf\u0bb1\u0ba9\u0bcd \u0b85\u0bb1\u0bcd\u0bb1\u0ba4\u0bc1<\/td>\n | \u0b85\u0b9f\u0bbf\u0b95\u0bcd\u0b95\u0b9f\u0bbf \u0b9a\u0bb0\u0bbf\u0b9a\u0bc6\u0baf\u0bcd\u0ba4\u0bb2\u0bcd \u0ba4\u0bc7\u0bb5\u0bc8\u0baa\u0bcd\u0baa\u0b9f\u0bc1\u0b95\u0bbf\u0bb1\u0ba4\u0bc1<\/td>\n<\/tr>\n | \n| 8<\/td>\n | Cavity Count and Output<\/td>\n | High cavitation, high yield, flat mouth<\/td>\n | Fewer cavities, lower output, uneven neck<\/td>\n<\/tr>\n | \n| 9<\/td>\n | Mould Life and Cost<\/td>\n | Long mould life, suits sustained high-volume runs<\/td>\n | Shorter mould life, lower initial cost<\/td>\n<\/tr>\n | \n| 10<\/td>\n | \u0b95\u0bbe\u0bb2\u0bcd\u0ba4\u0b9f\u0bae\u0bcd<\/td>\n | Compact integrated system, small footprint<\/td>\n | \u0b95\u0bc2\u0b9f\u0bc1\u0ba4\u0bb2\u0bcd \u0ba4\u0bc1\u0ba3\u0bc8 \u0b89\u0baa\u0b95\u0bb0\u0ba3\u0b99\u0bcd\u0b95\u0bb3\u0bcd, \u0baa\u0bc6\u0bb0\u0bbf\u0baf \u0ba4\u0bb0\u0bc8\u0baa\u0bcd\u0baa\u0bb0\u0baa\u0bcd\u0baa\u0bc1<\/td>\n<\/tr>\n | \n| 11<\/td>\n | Oval Container Forming<\/td>\n | More challenging to form oval shapes<\/td>\n | Easier to form oval profiles<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nApplication Fields and Container Types for the EP60<\/h2>\nThe EP60 is designed to produce bottles and containers from 1ml to the maximum volume for this model, covering the full range of primary packaging needs across four major market verticals. The table below shows the container types and industry segments where this automatic injection blow molding equipment<\/strong> delivers its highest commercial return.<\/p>\n\n \n Pharmaceutical Industry<\/h3>\n\n- Eye drop bottles (LDPE, 5-30ml)<\/li>\n
- Oral tablet and capsule bottles (HDPE, 30-500ml)<\/li>\n
- Nasal spray and pump bottles (PP)<\/li>\n
- Liquid medicine bottles with child-resistant caps<\/li>\n
- Vaccine and reagent vials (LDPE, 1-20ml)<\/li>\n
- GMP-grade amber and white HDPE pill bottles<\/li>\n<\/ul>\n<\/div>\n
\n Cosmetics Industry<\/h3>\n\n- Roll-on deodorant applicator bottles (PE, 50-100ml)<\/li>\n
- Mascara tubes and wand bottles (PP, 5-20ml)<\/li>\n
- \u0ba8\u0b95\u0baa\u0bcd\u0baa\u0bc2\u0b9a\u0bcd\u0b9a\u0bc1 \u0baa\u0bbe\u0b9f\u0bcd\u0b9f\u0bbf\u0bb2\u0bcd\u0b95\u0bb3\u0bcd (PS, 10-30\u0bae\u0bbf\u0bb2\u0bbf)<\/li>\n
- Lotion and serum pump bottles (PCTG, 30-200ml)<\/li>\n
- Wide-mouth cream jars (PP\/PS)<\/li>\n
- Foundation and toner bottles<\/li>\n<\/ul>\n<\/div>\n
\n Baby Products and Food<\/h3>\n\n- Baby feeding bottles (PP, PPSU, 150-300ml)<\/li>\n
- Infant formula scooping bottles<\/li>\n
- \u0ba4\u0bc7\u0ba9\u0bcd \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0baa\u0bbe\u0b95\u0bc1 \u0b95\u0bca\u0bb3\u0bcd\u0b95\u0bb2\u0ba9\u0bcd\u0b95\u0bb3\u0bcd (LDPE)<\/li>\n
- Small-volume special beverage containers<\/li>\n
- Edible oil sample bottles<\/li>\n
- \u0ba4\u0baf\u0bbf\u0bb0\u0bcd \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0baa\u0bbe\u0bb2\u0bcd \u0baa\u0bca\u0bb0\u0bc1\u0b9f\u0bcd\u0b95\u0bb3\u0bcd \u0baa\u0bc7\u0b95\u0bcd\u0b95\u0bc7\u0b9c\u0bbf\u0b99\u0bcd<\/li>\n<\/ul>\n<\/div>\n
\n Daily Chemical and Industrial<\/h3>\n\n- Shampoo and conditioner bottles (HDPE\/PP)<\/li>\n
- Hand sanitizer and lotion dispensers<\/li>\n
- Automotive fluid sample bottles<\/li>\n
- Agricultural chemical concentrate bottles<\/li>\n
- \u0ba4\u0bc1\u0baa\u0bcd\u0baa\u0bc1\u0bb0\u0bb5\u0bc1\u0baa\u0bcd \u0baa\u0bca\u0bb0\u0bc1\u0bb3\u0bcd \u0b95\u0bca\u0bb3\u0bcd\u0b95\u0bb2\u0ba9\u0bcd\u0b95\u0bb3\u0bcd<\/li>\n
- Industrial reagent bottles with precise necks<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
 \n  \n  \n  <\/div>\n<\/section>\n <\/p>\n\n\nBottle Neck Tolerance and Sealing Integrity: Why IBM Precision Matters<\/h2>\nThe defining commercial advantage of one-step injection blow molding over extrusion blow is dimensional control at the bottle neck and thread finish. On the EP60, the neck and thread geometry is formed in the injection station under controlled cavity pressure – never stretched, never trimmed. The result is that inner and outer neck diameter tolerances can be held within 0.1mm across an entire production run of millions of units.<\/p>\n This matters profoundly for pharmaceutical packaging. Eye drop bottles, for example, must accept a calibrated dropper tip that delivers precisely 0.05ml per drop. A neck bore that varies by even 0.3mm causes the dropper to seat inconsistently, changing drop volume and potentially altering dosage. For aluminum foil induction-sealed pill bottles, the sealing flange must be flat and square to within tolerance for the foil to bond without micro-gaps – a condition the IBM process achieves consistently and EBM cannot guarantee without secondary trimming.<\/p>\n In premium cosmetics, roll-on deodorant applicators, mascara tubes and nail polish bottles all require thread-to-cap engagement that prevents both leakage and cross-threading. The EP60 produces a thread finish so accurate that 100% cap-seal integrity can be achieved at the filling line without leak-testing overhead. This is why leading cosmetic contract manufacturers specify IBM when they cannot afford the shrinkage and callback cost of even 0.1% leakage in a high-end fragrance or serum container.<\/p>\n \n Neck Diameter Tolerance<\/strong>Within 0.1mm inner and outer<\/span><\/div>\nThread Seal Rate<\/strong>100% cap-seal without deflashing<\/span><\/div>\nFlash at Neck\/Base<\/strong>Zero – no parting line on bottle opening<\/span><\/div>\n<\/div>\n<\/section>\n<\/section>\n<\/p>\n\nInvestment Return and Production Efficiency Analysis: Why Choose the EP60?<\/h2>\nThe acquisition cost of the EP60 must be evaluated against five measurable efficiency drivers that determine cost per thousand bottles and payback period. Purchasing engineers who evaluate only machine price – without these five factors – systematically undervalue the IBM platform and overestimate EBM economics for their target application.<\/p>\n \n \n 1. Zero Flash Scrap<\/strong><\/p>\nIBM produces no flash and no pinch-line scrap. EBM generates 20-40% of bottle weight as scrap per cycle. At 200 tons of PP per year, zero-scrap IBM saves 40-80 tons of resin annually. At 1,500 USD per ton, that is 60,000-120,000 USD in raw material savings per year from one machine alone.<\/p>\n<\/div>\n \n 2. No Deflashing Labor<\/strong><\/p>\nEBM requires a secondary deflashing operation – either inline mechanical or manual – adding labor cost, a second machine footprint, and an additional quality failure point. IBM bottles from the EP60 come off the conveyor with zero post-processing required before filling or labeling, saving 1-3 operators per shift.<\/p>\n<\/div>\n \n 3. Short Dry Cycle Throughput<\/strong><\/p>\nThe EP60 achieves a 4 S dry cycle. With 10 cavities at 60ml, annual output at 6,000 hours run time exceeds 54.0 million bottles. This throughput concentration into a single compact machine reduces total asset investment per unit of capacity versus multi-machine EBM lines at equivalent output.<\/p>\n<\/div>\n \n 4. Quick Mold Changeover<\/strong><\/p>\nThe injection mold and blow mold on the EP60 can be changed in 2-4 hours by a trained two-person team. Recipe recall from the PLC removes setup time entirely for repeat jobs. Facilities running 8-15 SKUs on a single EP60 achieve mold changeover frequency of 2-4 per week with total changeover downtime below 10% of available production hours.<\/p>\n<\/div>\n<\/div>\n \n Footprint and Utility Efficiency<\/h3>\nThe EP60 footprint of 3.8×1.4×1.8 M consolidates injection, blow and ejection into a single machine envelope. Compare this to a two-machine EBM line (extruder plus blow machine, plus deflash press, plus conveyor) which typically occupies 3-4 times the floor area for equivalent throughput. Utility connections – compressed air at 0.7-1.2 MPa, cooling water at 4 M3\/h flow, electrical connection at 37 KW total – are all single-point utilities, reducing installation complexity and ongoing maintenance overhead.<\/p>\n Factory building cost in pharmaceutical-grade cleanroom environments can reach 2,000-5,000 USD per square meter. The compact footprint of the EP60 directly reduces the cleanroom area required to produce a given volume of output – a capital benefit that does not appear in machine comparison tables but materially affects total project economics.<\/p>\n<\/div>\n<\/section>\n <\/p>\n\nEP Series IBM Mould Characteristics and Design Standards<\/h2>\n\n \n \n- \u25a0<\/span>\u0b9a\u0bc6\u0baf\u0bb2\u0bcd\u0ba4\u0bbf\u0bb1\u0ba9\u0bcd \u0bae\u0bbf\u0b95\u0bcd\u0b95 \u0b95\u0bc1\u0bb4\u0bbf \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0b95\u0bb4\u0bc1\u0ba4\u0bcd\u0ba4\u0bc1\u0ba4\u0bcd \u0ba4\u0b9f\u0bc1\u0baa\u0bcd\u0baa\u0bc1 \u0bb5\u0b9f\u0bbf\u0bb5\u0bae\u0bc8\u0baa\u0bcd\u0baa\u0bc1<\/strong> – injection mold cavities and neck blocks are independently adjustable, allowing preform tube body dimensions to be fine-tuned without replacing the entire mold set. Oil and water passages are purpose-designed for stable temperature distribution and easy disassembly.<\/span><\/li>\n
- \u25a0<\/span>\u0baa\u0bbf\u0bb0\u0bc0\u0bae\u0bbf\u0baf\u0bae\u0bcd \u0b8e\u0b83\u0b95\u0bc1 \u0ba4\u0bb0\u0b99\u0bcd\u0b95\u0bb3\u0bcd<\/strong> – injection mold bodies use 4Cr13 stainless steel or imported high-strength S136 alloy steel. S136 is a mirror-polish, corrosion-resistant steel with through-hardness to 52 HRC. Blow mold bodies can be manufactured in magnesium-aluminum alloy for superior thermal conductivity and reduced inertia mass on the rotary turret.<\/span><\/li>\n
- \u25a0<\/span>\u0b89\u0b95\u0ba8\u0bcd\u0ba4 \u0bb5\u0bc6\u0baa\u0bcd\u0baa \u0bb0\u0ba9\u0bcd\u0ba9\u0bb0\u0bcd \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0bae\u0bc1\u0ba9\u0bcd\u0bb5\u0b9f\u0bbf\u0bb5 \u0bb5\u0b9f\u0bbf\u0bb5\u0bae\u0bc8\u0baa\u0bcd\u0baa\u0bc1<\/strong> – the hot runner manifold is engineered to minimize gram weight deviation across all cavities and to reduce wall thickness variation in the preform body. The mandrel design ensures uniform air delivery for consistent blow expansion and fast cooling.<\/span><\/li>\n
- \u25a0<\/span>Precision neck thread and seal dimensions<\/strong> – bottle mouth inner and outer diameters, thread pitch and flange geometry are machined to drawing tolerance. Cap sealing rate is 100% across production-run samples.<\/span><\/li>\n
- \u25a0<\/span>\u0b95\u0bb4\u0bc1\u0ba4\u0bcd\u0ba4\u0bc1 \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0b85\u0b9f\u0bbf\u0baa\u0bcd\u0baa\u0b95\u0bc1\u0ba4\u0bbf\u0baf\u0bbf\u0bb2\u0bcd \u0b92\u0bb3\u0bbf\u0baa\u0bcd\u0baa\u0bbf\u0bb4\u0bae\u0bcd\u0baa\u0bc1 \u0b87\u0bb2\u0bcd\u0bb2\u0bc8.<\/strong> – the IBM process geometry eliminates parting-line flash at the bottle mouth and pinch-weld flash at the base. Bottles exit the EP60 with no trimming required at either end.<\/span><\/li>\n
- \u25a0<\/span>Product consistency metrics<\/strong> – size, weight, parting line position and wall thickness are consistent across all cavities and across production batches, enabling pharmaceutical clients to validate production on a per-batch statistical basis without 100% inspection overhead.<\/span><\/li>\n<\/ul>\n<\/div>\n
 <\/div>\n<\/div>\n<\/section>\n <\/p>\n\nEquipment Selection Guide: Is the EP60 Right for Your Production Requirements?<\/h2>\nSelecting the correct IBM tonnage requires calculating the intersection of three variables: preform weight, required cavity count, and target output per hour. Use this framework to confirm whether the EP60 is correctly sized for your application, or to understand what production parameters it can support.<\/p>\n \n \n Step 1: Calculate Preform Weight<\/h3>\nTake the target bottle weight in grams (including the neck, body and base). Add 2-5% for process cushion. The EP60 injection weight of 260\/383 g must be equal to or greater than (target preform weight x number of cavities). For example: a 5g preform at 8 cavities requires 40g shot weight, well within the 260\/383 g capacity.<\/p>\n<\/div>\n \n Step 2: Calculate Required Cavity Count<\/h3>\nTarget output (bottles\/hour) divided by (3600 seconds \/ cycle time in seconds) gives required cavities. At a 4 S cycle and 10,000 bottles per hour target: 10,000 \/ (3600 \/ 4) = 12 cavities minimum. Cross-check against the cavity table above to confirm the EP60 can deliver this at your bottle volume.<\/p>\n<\/div>\n \n Step 3: Verify Mould Platen Fit<\/h3>\nThe injection mould layout (cavity array footprint) must fit within the EP60 max platen size of 600×390 mm. Wide-bottle (diameter greater than 120mm) or tall-bottle (height greater than 220mm) applications exceed the EP60 mould envelope and require a larger model. Confirm your bottle OD and height before specifying cavity count.<\/p>\n<\/div>\n \n Step 4: Material and Injection Pressure<\/h3>\nPP requires higher injection pressure and melt temperature than LDPE. PC and PETG require even higher barrel temperatures and longer residence-time plasticization. The EP60 hydraulic system pressure of 14 MPa and motor of 18.5\/22 KW supports the injection forces needed for PP and engineering grade materials at the rated injection weight. Confirm your resin specification with the EVER POWER application team before ordering.<\/p>\n<\/div>\n<\/div>\n EVER POWER application engineers provide free pre-sales technical consultation to validate your container dimensions, material, cavity count and production target against EP60 specifications. Contact us with your bottle drawing and production brief for a written confirmation of suitability.<\/p>\n<\/section>\n <\/p>\n\nMachine Structure Overview and Maintenance Guidelines<\/h2>\nThe EP60 is built around three core functional modules. Understanding their maintenance requirements is essential for sustaining the machine performance metrics – dry cycle, output rate, and product quality – over the full production life of the equipment.<\/p>\n\nModule 1 – Injection Unit: Screw, Barrel, Hot Runner<\/summary>\n\n The injection unit melts and meters plastic into the preform cavity. Daily maintenance: check barrel temperature profiles against set points, inspect the screw tip and check ring for wear indicators, and verify hot runner zone temperatures are within 2 degrees of set points before startup. Weekly: inspect barrel insulation bands, check injection cylinder seals for oil weeping, and purge any color contamination from previous production. Monthly: pull and clean the check ring and screw tip assembly; inspect screw flights for wear and measure barrel bore diameter for clearance. Replace barrel if clearance exceeds manufacturer tolerance to prevent melt bypass and shot weight inconsistency.<\/p>\n Purging procedure: when changing from dark to light colors or from engineering resin to commodity resin, use a commercial purging compound at a barrel temperature 10 degrees above the new material set point. Run 5-10 purge shots before switching to the new material. Never leave the barrel idle at processing temperature for more than 20 minutes without purging – thermal degradation during idle periods is the primary cause of black speck contamination on restart.<\/p>\n<\/div>\n<\/details>\n\nModule 2 – Clamping and Rotary Indexing Unit<\/summary>\n\n The clamping system and rotary indexer carry the highest mechanical loads and have the most precise positional requirements. Daily: apply grease to tie-bar surfaces and rotary table guide rails per the lubrication schedule (EVER POWER specifies the grease grade – do not substitute with general-purpose grease, which may not maintain viscosity at operating temperature). Inspect hydraulic clamping cylinder for oil seepage at rod seal. Listen for unusual sounds during the indexing rotation – any metallic click or hesitation indicates an angular divider bearing requiring inspection.<\/p>\n Monthly: check platen parallelism with a dial indicator across four tie-bar positions; deviation greater than 0.05mm requires re-shimming. Check indexing position accuracy by placing a dial indicator against a reference surface on the turret and verifying that the same position is repeated to within 0.02mm after 100 consecutive indexing cycles. If drift is observed, adjust the mechanical stop or contact EVER POWER service.<\/p>\n<\/div>\n<\/details>\n\nModule 3 – Hydraulic System and Cooling Circuit<\/summary>\n\n The hydraulic system is the energy backbone of the EP60. System pressure is set at 14 MPa. Daily: check hydraulic oil level in the tank sight glass, check oil temperature display (normal operating range 40-55 degrees Celsius; above 60 degrees indicates a cooling circuit problem or filter blockage), and inspect all visible hydraulic hose fittings for weeping. The oil filter indicator must be checked every 250 hours – a red indicator requires immediate filter element replacement, not deferral.<\/p>\n Cooling circuit: the EP60 requires clean, scale-free cooling water at 0.3-0.4 MPa pressure and 4 M3\/h flow. Install a water treatment system upstream of the machine to prevent calcium scale buildup inside mold cooling channels. Scale buildup of just 1mm in a 6mm channel reduces cooling efficiency by over 30%, extending cycle times and reducing output. Flush cooling circuits with a descaling solution annually. Chiller water quality must be neutral pH (6.5-7.5) and contain an anti-corrosion inhibitor compatible with copper and aluminum alloy mold materials.<\/p>\n<\/div>\n<\/details>\n<\/section>\n <\/p>\n\nTurnkey Solutions and Customization Services from EVER POWER<\/h2>\nEVER POWER supplies the EP60 as either a standalone machine or as the centerpiece of a complete turnkey bottle production line. For customers setting up a new facility or expanding into a new container product line, the turnkey approach eliminates the integration risk that comes from sourcing the IBM machine, molds, auxiliaries, and downstream equipment from separate vendors.<\/p>\n \n \n Mould Design and Manufacture<\/strong><\/p>\nEVER POWER engineers develop injection and blow mold sets from customer bottle drawings or 3D files. Multi-cavity hot runner molds in S136 or 4Cr13 steel. Prototype single-cavity molds for container validation before committing to high-cavity production tooling. T0 mold trials conducted at the factory before shipment.<\/p>\n<\/div>\n \n Auxiliary Equipment Integration<\/strong><\/p>\nThe EVER POWER turnkey line includes: screw air compressor, air tank and air dryer, mold temperature controller, industrial chiller, auto loader, conveyor belt, screen printing and labeling system, washing and drying line, and automatic filling and capping machines. All auxiliary equipment is specified and pre-integrated to match the EP60 output rate.<\/p>\n<\/div>\n \n Downstream Quality Systems<\/strong><\/p>\nOptional inline bottle visual inspection machine (machine vision system for flash, deformation and contamination detection), automatic leak tester, automatic packing machine, and carton erector. For pharmaceutical lines, 100% inline leak testing and vision inspection are available as integrated modules matched to the EP60 conveyor output speed.<\/p>\n<\/div>\n \n GMP and Cleanroom Configuration<\/strong><\/p>\nFor pharmaceutical clients requiring GMP-grade production, EVER POWER offers machine customization including: closed-system lubrication to prevent product zone contamination, stainless steel safety enclosures, HEPA-filtered machine enclosure for Class 100,000 cleanroom compatibility, and documentation support for equipment qualification (IQ\/OQ\/PQ) protocols.<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nAuxiliary Equipment Available with the EP60<\/h2>\n <\/p>\n
\n Screw Air Compressor<\/div>\n Piston Air Compressor<\/div>\n \u0b95\u0bbe\u0bb1\u0bcd\u0bb1\u0bc1\u0ba4\u0bcd \u0ba4\u0bca\u0b9f\u0bcd\u0b9f\u0bbf<\/div>\n \u0b95\u0bc1\u0bb3\u0bbf\u0bb0\u0bcd \u0b95\u0bbe\u0bb1\u0bcd\u0bb1\u0bc1 \u0b89\u0bb2\u0bb0\u0bcd\u0ba4\u0bcd\u0ba4\u0bbf<\/div>\n \u0b85\u0b9a\u0bcd\u0b9a\u0bc1 \u0bb5\u0bc6\u0baa\u0bcd\u0baa\u0ba8\u0bbf\u0bb2\u0bc8 \u0b95\u0b9f\u0bcd\u0b9f\u0bc1\u0baa\u0bcd\u0baa\u0b9f\u0bc1\u0ba4\u0bcd\u0ba4\u0bbf<\/div>\n \u0ba4\u0bca\u0bb4\u0bbf\u0bb2\u0bcd\u0ba4\u0bc1\u0bb1\u0bc8 \u0b95\u0bc1\u0bb3\u0bbf\u0bb0\u0bc2\u0b9f\u0bcd\u0b9f\u0bbf (\u0bb5\u0bbf\u0bb0\u0bc1\u0baa\u0bcd\u0baa\u0ba4\u0bcd\u0ba4\u0bc7\u0bb0\u0bcd\u0bb5\u0bc1)<\/div>\n \u0b95\u0ba9\u0bcd\u0bb5\u0bc7\u0baf\u0bb0\u0bcd \u0baa\u0bc6\u0bb2\u0bcd\u0b9f\u0bcd<\/div>\n \u0ba4\u0bbe\u0ba9\u0bbf\u0baf\u0b99\u0bcd\u0b95\u0bbf \u0b8f\u0bb1\u0bcd\u0bb1\u0bbf (\u0bb5\u0bbf\u0bb0\u0bc1\u0baa\u0bcd\u0baa\u0ba4\u0bcd\u0ba4\u0bc7\u0bb0\u0bcd\u0bb5\u0bc1)<\/div>\n Mixer<\/div>\n Crusher<\/div>\n \u0baa\u0bbe\u0b9f\u0bcd\u0b9f\u0bbf\u0bb2\u0bcd \u0b95\u0bbe\u0b9f\u0bcd\u0b9a\u0bbf \u0b86\u0baf\u0bcd\u0bb5\u0bc1 \u0b87\u0baf\u0ba8\u0bcd\u0ba4\u0bbf\u0bb0\u0bae\u0bcd<\/div>\n Packing Machine<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nQuality Control and Manufacturing Standards<\/h2>\n\n \n CNC Machining of Critical Components<\/strong><\/p>\nMachine bed, clamping platens, and all precision surfaces are CNC-machined in single setups to guarantee geometric accuracy. Platen parallelism is verified by laser measurement to 0.02mm. Tie-bar bores are honed to H7 tolerance for interference-free bearing fit.<\/p>\n<\/div>\n \n Tie-Bar Induction Hardening<\/strong><\/p>\nTie-bars undergo high-frequency induction hardening to surface hardness of 52-58 HRC followed by precision grinding. This surface treatment provides wear resistance against the repeated sliding contact of clamping platens over millions of cycles without galling or fretting.<\/p>\n<\/div>\n \n Hydraulic Circuit Cleanliness<\/strong><\/p>\nAll hydraulic circuits are flushed, pressure-tested and particle-count verified before assembly. Hydraulic oil cleanliness is maintained at ISO 4406 Class 17\/15\/12 as a minimum. Proportional and servo valve contamination sensitivity requires this level of cleanliness to prevent valve spool sticking and control drift.<\/p>\n<\/div>\n \n 72-Hour Factory Run-In Test<\/strong><\/p>\nEvery EP60 undergoes a minimum 72-hour continuous loaded run test at the factory before shipment. During this period, production output samples are measured for weight consistency, wall thickness uniformity, and dimensional accuracy. Any parameter outside specification triggers a hold and corrective action before the machine is cleared for delivery.<\/p>\n<\/div>\n \n CE Safety Compliance<\/strong><\/p>\nThe EP60 is CE-marked in compliance with EU Machinery Directive requirements. Safety features include: interlocked safety doors with hydraulic circuit interrupt, light curtain protection at the operator access zone, emergency stop at all operator positions, and two-hand operator control for manual mold setting. CE documentation is provided with every machine.<\/p>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nAfter-Sales Service and Technical Support<\/h2>\n\n \n \u0ba8\u0bbf\u0bb1\u0bc1\u0bb5\u0bc1\u0ba4\u0bb2\u0bcd \u0bae\u0bb1\u0bcd\u0bb1\u0bc1\u0bae\u0bcd \u0b9a\u0bc6\u0baf\u0bb2\u0bcd\u0baa\u0bbe\u0b9f\u0bcd\u0b9f\u0bc1\u0b95\u0bcd\u0b95\u0bc1\u0b95\u0bcd \u0b95\u0bca\u0ba3\u0bcd\u0b9f\u0bc1\u0bb5\u0bb0\u0bc1\u0ba4\u0bb2\u0bcd<\/strong><\/p>\nEVER POWER senior engineers are responsible for installation, commissioning and acceptance testing. The engineer remains on site until the machine achieves stable production state and all operators are trained on machine operation, mold change and routine maintenance. Acceptance criteria are agreed before shipment and documented in the commissioning report.<\/p>\n<\/div>\n \n Preventive Maintenance Program<\/strong><\/p>\nEVER POWER provides a scheduled maintenance reminder service for all machines in service. The maintenance calendar covers daily, weekly, monthly and annual tasks. Proactive maintenance prevents unplanned breakdowns and reduces the need for expensive emergency part shipments. Customers following the preventive maintenance schedule consistently report machine availability above 95%.<\/p>\n<\/div>\n \n 24×7 Service Hotline<\/strong><\/p>\nThe EVER POWER service hotline is available 24 hours a day, 7 days a week. For urgent production breakdowns, call or message the service line and a qualified engineer will respond within 2 hours to diagnose the problem remotely. If on-site service is required, EVER POWER dispatches a technician with the minimum response time available for your location.<\/p>\n<\/div>\n \n Spare Parts Inventory<\/strong><\/p>\n | |