\n| Maksimum Bo\u015fluklar<\/td>\n | 30<\/td>\n | 26<\/td>\n | 22<\/td>\n | 18<\/td>\n | 14<\/td>\n | 10<\/td>\n | 8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nCore Hardware Architecture of the EP135<\/h2>\n\n \n Tamamen Avrupa Tarz\u0131 \u00c7elik \u00c7er\u00e7eve<\/strong><\/p>\nCNC-machined monolithic machine bed and platen mounts ensure parallelism between injection and blow clamping platens. Tie-bar surfaces are induction-hardened. The EP135 clamping force is 20-30% above equivalent-tonnage competitors due to the boosted pressurized clamping structure.<\/p>\n<\/div>\n \n Bimetalik Vida ve Namlu<\/strong><\/p>\nThe plasticizing unit uses a bimetallic-lined barrel and a hardened alloy screw rated for glass-fiber and mineral-filled compounds. The EP135 screw diameter of 70 mm at 22:1 L\/D delivers thorough homogenization with a 650 g shot capacity, covering the full range of bottle weights for this tonnage class.<\/p>\n<\/div>\n \n Oransal Valf Hidrolik Kontrol\u00fc<\/strong><\/p>\nEnjeksiyon bas\u0131nc\u0131 ve \u00fcfleme bas\u0131nc\u0131, servo oransal hidrolik valfler arac\u0131l\u0131\u011f\u0131yla d\u00fczenlenir. Bu, ince duvarl\u0131 \u00f6n \u015fekillendirilmi\u015f par\u00e7alar i\u00e7in \u00e7ok a\u015famal\u0131 enjeksiyon profillemesi (doldurma h\u0131z\u0131, ge\u00e7i\u015f, paketleme bas\u0131nc\u0131) ve tek a\u015famal\u0131 \u00fcfleme valfi sistemlerinde yayg\u0131n olan radyal a\u011f kusurlar\u0131n\u0131 ortadan kald\u0131ran hassas \u00fcfleme bas\u0131nc\u0131 rampas\u0131 kontrol\u00fc sa\u011flar.<\/p>\n<\/div>\n \n PLC Dokunmatik Ekran Kontrol Sistemi<\/strong><\/p>\nThe EP135 control panel runs a full-color PLC touch-screen with parameter recipe storage. All process variables – temperatures, pressures, velocities, timings – are set and monitored from a single screen. Alarm history, production counters and fault codes are logged and displayed in real time.<\/p>\n<\/div>\n \n Optimize Edilmi\u015f S\u0131cak Yolluk Sistemi<\/strong><\/p>\nEnjeksiyon kal\u0131plama s\u0131cak yolluk manifoldu, s\u0131f\u0131r \u00f6l\u00fc b\u00f6lge ak\u0131\u015f\u0131 i\u00e7in tasarlanm\u0131\u015ft\u0131r ve t\u00fcm bo\u015fluklardaki gram a\u011f\u0131rl\u0131k sapmas\u0131n\u0131n en aza indirilmesini sa\u011flar. S\u0131cakl\u0131k kontrol\u00fcn\u00fcn art\u0131 veya eksi 1 dereceye kadar hassasiyeti, \u0131s\u0131ya duyarl\u0131 malzemelerin bozulmas\u0131n\u0131 \u00f6nler ve \u015feffaf kaplarda tutarl\u0131 berrakl\u0131k i\u00e7in gereklidir.<\/p>\n<\/div>\n \n \u00d6zel \u00c7ekirdek \u00c7ubuk Tasar\u0131m\u0131<\/strong><\/p>\nThe mandrels (core rods) feature internal cooling channels that reduce core temperature between the injection and blow stations, accelerating the cooling phase. Fast-cycle mandrels enable the EP135 to achieve a 4 S dry cycle without sacrificing preform cooling uniformity or dimensional stability.<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nEnjeksiyonlu \u015ei\u015firme Kal\u0131plama m\u0131, Ekstr\u00fczyonlu \u015ei\u015firme Kal\u0131plama m\u0131: IBM Hassas Konteynerlerde Neden Kazan\u0131yor?<\/h2>\nBuyers evaluating hollow container equipment often compare IBM and EBM on capital cost alone. The EP135 is more than a machine choice – it is a process choice that determines your long-term production economics and the quality ceiling your facility can achieve. The comparison below reflects real production differences that directly affect your cost per thousand bottles and your ability to win pharmaceutical and cosmetic supply contracts.<\/p>\n \n \n\n\n| HAYIR.<\/th>\n | Kar\u015f\u0131la\u015ft\u0131rma \u00d6\u011fesi<\/th>\n | Enjeksiyonlu \u015ei\u015firme (IBM)<\/th>\n | Ekstr\u00fczyon \u015ei\u015firme (EBM)<\/th>\n<\/tr>\n<\/thead>\n | \n\n| 1<\/td>\n | \u015ei\u015fe A\u011f\u0131rl\u0131\u011f\u0131 Tutarl\u0131l\u0131\u011f\u0131<\/td>\n | A\u011f\u0131rl\u0131k de\u011fi\u015fimi yakla\u015f\u0131k 1%<\/td>\n | A\u011f\u0131rl\u0131k de\u011fi\u015fimi yakla\u015f\u0131k 3%<\/td>\n<\/tr>\n | \n| 2<\/td>\n | Duvar Kal\u0131nl\u0131\u011f\u0131 Homojenli\u011fi<\/td>\n | Duvar kal\u0131nl\u0131\u011f\u0131 her yerde homojen<\/td>\n | Duvar kal\u0131nl\u0131\u011f\u0131 10-20% aras\u0131nda de\u011fi\u015fmektedir.<\/td>\n<\/tr>\n | \n| 3<\/td>\n | Dar Boyun \/ Di\u015fli<\/td>\n | Fla\u015f yok, boyunda ayr\u0131m \u00e7izgisi yok.<\/td>\n | Kesme noktas\u0131, zay\u0131flam\u0131\u015f taban ve boyun<\/td>\n<\/tr>\n | \n| 4<\/td>\n | Taban D\u0131\u015fb\u00fckeyli\u011fi<\/td>\n | G\u00fc\u00e7l\u00fc pozitif d\u0131\u015fb\u00fckeylik, istikrarl\u0131 taban<\/td>\n | S\u0131k\u0131\u015ft\u0131rma kayna\u011f\u0131 nedeniyle zay\u0131f d\u0131\u015fb\u00fckeylik<\/td>\n<\/tr>\n | \n| 5<\/td>\n | Malzeme At\u0131\u011f\u0131<\/td>\n | Zero waste – no flash or scrap<\/td>\n | 20-40% s\u0131k\u0131\u015ft\u0131rma fla\u015f\u0131ndan hurda<\/td>\n<\/tr>\n | \n| 6<\/td>\n | Ultra \u0130nce Duvar Yetene\u011fi<\/td>\n | \u00c7ok ince duvarlar i\u00e7in daha az uygundur.<\/td>\n | Duvar kal\u0131nl\u0131\u011f\u0131 kumanda paneli \u00fczerinden ayarlanabilir.<\/td>\n<\/tr>\n | \n| 7<\/td>\n | \u00c7evreye Duyarl\u0131l\u0131k<\/td>\n | Ortam de\u011fi\u015fikliklerine duyarl\u0131 de\u011fil.<\/td>\n | S\u0131k s\u0131k ayarlama gereklidir<\/td>\n<\/tr>\n | \n| 8<\/td>\n | \u00c7\u00fcr\u00fck Say\u0131s\u0131 ve \u00c7\u0131kt\u0131<\/td>\n | Y\u00fcksek kavitasyon, y\u00fcksek verim, d\u00fcz a\u011f\u0131z<\/td>\n | Daha az bo\u015fluk, daha d\u00fc\u015f\u00fck verim, d\u00fczensiz boyun<\/td>\n<\/tr>\n | \n| 9<\/td>\n | Kal\u0131p \u00d6mr\u00fc ve Maliyeti<\/td>\n | Uzun kal\u0131p \u00f6mr\u00fc, s\u00fcrekli y\u00fcksek hacimli \u00fcretimler i\u00e7in uygundur.<\/td>\n | Daha k\u0131sa kal\u0131p \u00f6mr\u00fc, daha d\u00fc\u015f\u00fck ilk maliyet<\/td>\n<\/tr>\n | \n| 10<\/td>\n | Ayak izi<\/td>\n | Kompakt entegre sistem, k\u00fc\u00e7\u00fck boyut<\/td>\n | Daha fazla yard\u0131mc\u0131 ekipman, daha geni\u015f zemin alan\u0131<\/td>\n<\/tr>\n | \n| 11<\/td>\n | Oval Kap \u015eekillendirme<\/td>\n | Oval \u015fekiller olu\u015fturmak daha zor.<\/td>\n | Oval profiller olu\u015fturmak daha kolay.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n <\/p>\n\nApplication Fields and Container Types for the EP135<\/h2>\nThe EP135 is designed to produce bottles and containers from 1ml to the maximum volume for this model, covering the full range of primary packaging needs across four major market verticals. The table below shows the container types and industry segments where this otomatik enjeksiyonlu \u015fi\u015firme kal\u0131plama ekipman\u0131<\/strong> en y\u00fcksek ticari getiriyi sa\u011flar.<\/p>\n\n \n \u0130la\u00e7 End\u00fcstrisi<\/h3>\n\n- G\u00f6z damlas\u0131 \u015fi\u015feleri (LDPE, 5-30 ml)<\/li>\n
- A\u011f\u0131zdan al\u0131nan tablet ve kaps\u00fcl \u015fi\u015feleri (HDPE, 30-500 ml)<\/li>\n
- Burun spreyi ve pompal\u0131 \u015fi\u015feler (PP)<\/li>\n
- \u00c7ocuk kilidi bulunan kapakl\u0131 s\u0131v\u0131 ila\u00e7 \u015fi\u015feleri<\/li>\n
- A\u015f\u0131 ve reaktif \u015fi\u015feleri (LDPE, 1-20 ml)<\/li>\n
- GMP standartlar\u0131na uygun kehribar ve beyaz HDPE ila\u00e7 \u015fi\u015feleri<\/li>\n<\/ul>\n<\/div>\n
\n Kozmetik End\u00fcstrisi<\/h3>\n\n- Roll-on deodorant aplikat\u00f6r \u015fi\u015feleri (PE, 50-100 ml)<\/li>\n
- Maskara t\u00fcpleri ve f\u0131r\u00e7a \u015fi\u015feleri (PP, 5-20 ml)<\/li>\n
- Oje \u015fi\u015feleri (PS, 10-30 ml)<\/li>\n
- Losyon ve serum pompal\u0131 \u015fi\u015feleri (PCTG, 30-200 ml)<\/li>\n
- Geni\u015f a\u011f\u0131zl\u0131 krem \u200b\u200bkavanozlar\u0131 (PP\/PS)<\/li>\n
- Fond\u00f6ten ve tonik \u015fi\u015feleri<\/li>\n<\/ul>\n<\/div>\n
\n Bebek \u00dcr\u00fcnleri ve G\u0131dalar\u0131<\/h3>\n\n- Bebek biberonlar\u0131 (PP, PPSU, 150-300 ml)<\/li>\n
- Bebek mamas\u0131 \u00f6l\u00e7me \u015fi\u015feleri<\/li>\n
- Bal ve \u015furup kaplar\u0131 (LDPE)<\/li>\n
- K\u00fc\u00e7\u00fck hacimli \u00f6zel i\u00e7ecek kaplar\u0131<\/li>\n
- Yenilebilir ya\u011f numune \u015fi\u015feleri<\/li>\n
- Yo\u011furt ve s\u00fct \u00fcr\u00fcnleri ambalaj\u0131<\/li>\n<\/ul>\n<\/div>\n
\n G\u00fcnl\u00fck Kimyasal ve End\u00fcstriyel<\/h3>\n\n- \u015eampuan ve sa\u00e7 kremi \u015fi\u015feleri (HDPE\/PP)<\/li>\n
- El dezenfektan\u0131 ve losyon da\u011f\u0131t\u0131c\u0131lar\u0131<\/li>\n
- Otomotiv s\u0131v\u0131 numune \u015fi\u015feleri<\/li>\n
- Tar\u0131m kimyasal konsantresi \u015fi\u015feleri<\/li>\n
- Temizlik \u00fcr\u00fcn\u00fc kaplar\u0131<\/li>\n
- Hassas boyunlu end\u00fcstriyel reaktif \u015fi\u015feleri<\/li>\n<\/ul>\n<\/div>\n<\/div>\n
 \n  \n  \n  <\/div>\n<\/section>\n <\/p>\n\n\nProcessing Engineering Plastics on the EP135: PC, PETG and Tritan Capability<\/h2>\nWhile the majority of IBM applications use polyethylene (HDPE\/LDPE), polypropylene and standard PS, premium packaging sectors – particularly high-end cosmetics and reusable baby products – increasingly specify engineering-grade materials: polycarbonate (PC), PETG copolyester, or Tritan copolyester. These materials demand processing conditions that standard IBM machines cannot reliably deliver. The EP135 is engineered to handle them.<\/p>\n The screw and barrel of the EP135 feature a 22:1 L\/D ratio with a barrier-geometry screw profile optimized for high-viscosity, shear-sensitive melts. PC, which must be processed at barrel temperatures of 270-310 degrees Celsius with a melt viscosity 5 to 10 times higher than PP, requires both higher plasticizing torque and a gentle, controlled shear profile to avoid molecular weight degradation that causes yellowing and brittle fracture. The bimetallic barrel construction withstands the abrasive compounds often blended into these engineering resins and extends service life substantially beyond standard nitride-hardened barrels.<\/p>\n Hot runner temperature control on the EP135 operates with zone accuracy to plus or minus 1 degree Celsius – a specification that matters critically when processing transparent materials. Even a 5-degree temperature deviation in a hot runner nozzle will cause visible black specks from localized thermal degradation, or air entrapment bubbles from outgassing. The optimized hot runner manifold design on the EP135 mold eliminates dead zones where melt can stagnate between shots, which is the primary source of color contamination and black spot defects when processing PC or PETG at production speeds.<\/p>\n<\/section>\n<\/section>\n <\/p>\n\nInvestment Return and Production Efficiency Analysis: Why Choose the EP135?<\/h2>\nThe acquisition cost of the EP135 must be evaluated against five measurable efficiency drivers that determine cost per thousand bottles and payback period. Purchasing engineers who evaluate only machine price – without these five factors – systematically undervalue the IBM platform and overestimate EBM economics for their target application.<\/p>\n \n \n 1. S\u0131f\u0131r Fla\u015f Hurda<\/strong><\/p>\nIBM, \u00e7apak veya s\u0131k\u0131\u015ft\u0131rma hatt\u0131 at\u0131\u011f\u0131 \u00fcretmez. EBM, d\u00f6ng\u00fc ba\u015f\u0131na 20-401 TP3T \u015fi\u015fe a\u011f\u0131rl\u0131\u011f\u0131nda at\u0131k \u00fcretir. Y\u0131lda 200 ton PP ile, s\u0131f\u0131r at\u0131k \u00fcreten IBM, y\u0131ll\u0131k 40-80 ton re\u00e7ine tasarrufu sa\u011flar. Ton ba\u015f\u0131na 1.500 USD fiyatla, bu sadece bir makineden elde edilen y\u0131ll\u0131k 60.000-120.000 USD hammadde tasarrufu anlam\u0131na gelir.<\/p>\n<\/div>\n \n 2. Fla\u015f Kald\u0131rma \u0130\u015f\u00e7ili\u011fi Yok<\/strong><\/p>\nEBM requires a secondary deflashing operation – either inline mechanical or manual – adding labor cost, a second machine footprint, and an additional quality failure point. IBM bottles from the EP135 come off the conveyor with zero post-processing required before filling or labeling, saving 1-3 operators per shift.<\/p>\n<\/div>\n \n 3. K\u0131sa Kuru D\u00f6ng\u00fc Verimlili\u011fi<\/strong><\/p>\nThe EP135 achieves a 4 S dry cycle. With 22 cavities at 60ml, annual output at 6,000 hours run time exceeds 118.0 million bottles. This throughput concentration into a single compact machine reduces total asset investment per unit of capacity versus multi-machine EBM lines at equivalent output.<\/p>\n<\/div>\n \n 4. H\u0131zl\u0131 Kal\u0131p De\u011fi\u015fimi<\/strong><\/p>\nThe injection mold and blow mold on the EP135 can be changed in 2-4 hours by a trained two-person team. Recipe recall from the PLC removes setup time entirely for repeat jobs. Facilities running 8-15 SKUs on a single EP135 achieve mold changeover frequency of 2-4 per week with total changeover downtime below 10% of available production hours.<\/p>\n<\/div>\n<\/div>\n \n Alan Kullan\u0131m\u0131 ve Enerji Verimlili\u011fi<\/h3>\nThe EP135 footprint of 5.5x2x2.4 M consolidates injection, blow and ejection into a single machine envelope. Compare this to a two-machine EBM line (extruder plus blow machine, plus deflash press, plus conveyor) which typically occupies 3-4 times the floor area for equivalent throughput. Utility connections – compressed air at 0.7-1.2 MPa, cooling water at 4 M3\/h flow, electrical connection at 95 KW total – are all single-point utilities, reducing installation complexity and ongoing maintenance overhead.<\/p>\n Factory building cost in pharmaceutical-grade cleanroom environments can reach 2,000-5,000 USD per square meter. The compact footprint of the EP135 directly reduces the cleanroom area required to produce a given volume of output – a capital benefit that does not appear in machine comparison tables but materially affects total project economics.<\/p>\n<\/div>\n<\/section>\n <\/p>\n\nEP Serisi IBM Kal\u0131p \u00d6zellikleri ve Tasar\u0131m Standartlar\u0131<\/h2>\n\n \n \n- \u25a0<\/span>Aktif bo\u015fluk ve boyun blo\u011fu tasar\u0131m\u0131<\/strong> – injection mold cavities and neck blocks are independently adjustable, allowing preform tube body dimensions to be fine-tuned without replacing the entire mold set. Oil and water passages are purpose-designed for stable temperature distribution and easy disassembly.<\/span><\/li>\n
- \u25a0<\/span>\u00dcst\u00fcn kalite \u00e7elikler<\/strong> – injection mold bodies use 4Cr13 stainless steel or imported high-strength S136 alloy steel. S136 is a mirror-polish, corrosion-resistant steel with through-hardness to 52 HRC. Blow mold bodies can be manufactured in magnesium-aluminum alloy for superior thermal conductivity and reduced inertia mass on the rotary turret.<\/span><\/li>\n
- \u25a0<\/span>Optimize edilmi\u015f s\u0131cak yolluk ve \u00f6n \u015fekillendirme tasar\u0131m\u0131<\/strong> – the hot runner manifold is engineered to minimize gram weight deviation across all cavities and to reduce wall thickness variation in the preform body. The mandrel design ensures uniform air delivery for consistent blow expansion and fast cooling.<\/span><\/li>\n
- \u25a0<\/span>Hassas boyun di\u015fi ve conta boyutlar\u0131<\/strong> – bottle mouth inner and outer diameters, thread pitch and flange geometry are machined to drawing tolerance. Cap sealing rate is 100% across production-run samples.<\/span><\/li>\n
- \u25a0<\/span>Boyun ve dip k\u0131sm\u0131nda hi\u00e7 fla\u015f yok.<\/strong> – the IBM process geometry eliminates parting-line flash at the bottle mouth and pinch-weld flash at the base. Bottles exit the EP135 with no trimming required at either end.<\/span><\/li>\n
- \u25a0<\/span>\u00dcr\u00fcn tutarl\u0131l\u0131\u011f\u0131 \u00f6l\u00e7\u00fctleri<\/strong> – size, weight, parting line position and wall thickness are consistent across all cavities and across production batches, enabling pharmaceutical clients to validate production on a per-batch statistical basis without 100% inspection overhead.<\/span><\/li>\n<\/ul>\n<\/div>\n
 <\/div>\n<\/div>\n<\/section>\n <\/p>\n\nEquipment Selection Guide: Is the EP135 Right for Your Production Requirements?<\/h2>\nSelecting the correct IBM tonnage requires calculating the intersection of three variables: preform weight, required cavity count, and target output per hour. Use this framework to confirm whether the EP135 is correctly sized for your application, or to understand what production parameters it can support.<\/p>\n \n \n Ad\u0131m 1: \u00d6n Kal\u0131p A\u011f\u0131rl\u0131\u011f\u0131n\u0131 Hesaplay\u0131n<\/h3>\nTake the target bottle weight in grams (including the neck, body and base). Add 2-5% for process cushion. The EP135 injection weight of 650 g must be equal to or greater than (target preform weight x number of cavities). For example: a 5g preform at 8 cavities requires 40g shot weight, well within the 650 g capacity.<\/p>\n<\/div>\n \n Ad\u0131m 2: Gerekli \u00c7\u00fcr\u00fck Say\u0131s\u0131n\u0131 Hesaplay\u0131n<\/h3>\nTarget output (bottles\/hour) divided by (3600 seconds \/ cycle time in seconds) gives required cavities. At a 4 S cycle and 10,000 bottles per hour target: 10,000 \/ (3600 \/ 4) = 12 cavities minimum. Cross-check against the cavity table above to confirm the EP135 can deliver this at your bottle volume.<\/p>\n<\/div>\n \n Ad\u0131m 3: Kal\u0131p tablas\u0131n\u0131n uygunlu\u011funu do\u011frulay\u0131n<\/h3>\nThe injection mould layout (cavity array footprint) must fit within the EP135 max platen size of 1300×500 mm. Wide-bottle (diameter greater than 120mm) or tall-bottle (height greater than 220mm) applications exceed the EP135 mould envelope and require a larger model. Confirm your bottle OD and height before specifying cavity count.<\/p>\n<\/div>\n \n Ad\u0131m 4: Malzeme ve Enjeksiyon Bas\u0131nc\u0131<\/h3>\nPP requires higher injection pressure and melt temperature than LDPE. PC and PETG require even higher barrel temperatures and longer residence-time plasticization. The EP135 hydraulic system pressure of 14 MPa and motor of 37+37 KW supports the injection forces needed for PP and engineering grade materials at the rated injection weight. Confirm your resin specification with the EVER POWER application team before ordering.<\/p>\n<\/div>\n<\/div>\n EVER POWER application engineers provide free pre-sales technical consultation to validate your container dimensions, material, cavity count and production target against EP135 specifications. Contact us with your bottle drawing and production brief for a written confirmation of suitability.<\/p>\n<\/section>\n <\/p>\n\nMakine Yap\u0131s\u0131 Genel Bak\u0131\u015f ve Bak\u0131m K\u0131lavuzlar\u0131<\/h2>\nThe EP135 is built around three core functional modules. Understanding their maintenance requirements is essential for sustaining the machine performance metrics – dry cycle, output rate, and product quality – over the full production life of the equipment.<\/p>\n\nModule 1 – Injection Unit: Screw, Barrel, Hot Runner<\/summary>\n\n Enjeksiyon \u00fcnitesi plasti\u011fi eritir ve \u00f6n kal\u0131p bo\u015flu\u011funa \u00f6l\u00e7erek enjekte eder. G\u00fcnl\u00fck bak\u0131m: Namlu s\u0131cakl\u0131k profillerini ayar noktalar\u0131na g\u00f6re kontrol edin, vida ucunu ve kontrol halkas\u0131n\u0131 a\u015f\u0131nma g\u00f6stergeleri a\u00e7\u0131s\u0131ndan inceleyin ve \u00e7al\u0131\u015ft\u0131rmadan \u00f6nce s\u0131cak yolluk b\u00f6lgesi s\u0131cakl\u0131klar\u0131n\u0131n ayar noktalar\u0131n\u0131n 2 derece i\u00e7inde oldu\u011funu do\u011frulay\u0131n. Haftal\u0131k: Namlu izolasyon bantlar\u0131n\u0131 inceleyin, enjeksiyon silindiri contalar\u0131nda ya\u011f s\u0131z\u0131nt\u0131s\u0131 olup olmad\u0131\u011f\u0131n\u0131 kontrol edin ve \u00f6nceki \u00fcretimden kaynaklanan renk kirlili\u011fini giderin. Ayl\u0131k: Kontrol halkas\u0131n\u0131 ve vida ucu tertibat\u0131n\u0131 \u00e7\u0131kar\u0131n ve temizleyin; vida kanatlar\u0131n\u0131 a\u015f\u0131nma a\u00e7\u0131s\u0131ndan inceleyin ve namlu i\u00e7 \u00e7ap\u0131n\u0131 bo\u015fluk a\u00e7\u0131s\u0131ndan \u00f6l\u00e7\u00fcn. Erime ge\u00e7i\u015fini ve enjeksiyon a\u011f\u0131rl\u0131\u011f\u0131 tutars\u0131zl\u0131\u011f\u0131n\u0131 \u00f6nlemek i\u00e7in bo\u015fluk \u00fcretici tolerans\u0131n\u0131 a\u015farsa namluyu de\u011fi\u015ftirin.<\/p>\n Purging procedure: when changing from dark to light colors or from engineering resin to commodity resin, use a commercial purging compound at a barrel temperature 10 degrees above the new material set point. Run 5-10 purge shots before switching to the new material. Never leave the barrel idle at processing temperature for more than 20 minutes without purging – thermal degradation during idle periods is the primary cause of black speck contamination on restart.<\/p>\n<\/div>\n<\/details>\n\nModule 2 – Clamping and Rotary Indexing Unit<\/summary>\n\n The clamping system and rotary indexer carry the highest mechanical loads and have the most precise positional requirements. Daily: apply grease to tie-bar surfaces and rotary table guide rails per the lubrication schedule (EVER POWER specifies the grease grade – do not substitute with general-purpose grease, which may not maintain viscosity at operating temperature). Inspect hydraulic clamping cylinder for oil seepage at rod seal. Listen for unusual sounds during the indexing rotation – any metallic click or hesitation indicates an angular divider bearing requiring inspection.<\/p>\n Ayl\u0131k olarak: D\u00f6rt ba\u011flant\u0131 \u00e7ubu\u011fu pozisyonunda kadran g\u00f6stergesi kullanarak bask\u0131 tablas\u0131n\u0131n paralelli\u011fini kontrol edin; 0,05 mm'den fazla sapma varsa yeniden \u015fimleme yap\u0131lmas\u0131 gerekir. Kadran g\u00f6stergesini taret \u00fczerindeki bir referans y\u00fczeyine yerle\u015ftirerek ve 100 ard\u0131\u015f\u0131k indeksleme d\u00f6ng\u00fcs\u00fcnden sonra ayn\u0131 pozisyonun 0,02 mm hassasiyetle tekrarland\u0131\u011f\u0131n\u0131 do\u011frulayarak indeksleme pozisyonunun do\u011frulu\u011funu kontrol edin. Sapma g\u00f6zlemlenirse, mekanik durdurucuyu ayarlay\u0131n veya EVER POWER servisiyle ileti\u015fime ge\u00e7in.<\/p>\n<\/div>\n<\/details>\n\nModule 3 – Hydraulic System and Cooling Circuit<\/summary>\n\n The hydraulic system is the energy backbone of the EP135. System pressure is set at 14 MPa. Daily: check hydraulic oil level in the tank sight glass, check oil temperature display (normal operating range 40-55 degrees Celsius; above 60 degrees indicates a cooling circuit problem or filter blockage), and inspect all visible hydraulic hose fittings for weeping. The oil filter indicator must be checked every 250 hours – a red indicator requires immediate filter element replacement, not deferral.<\/p>\n Cooling circuit: the EP135 requires clean, scale-free cooling water at 0.3-0.4 MPa pressure and 4 M3\/h flow. Install a water treatment system upstream of the machine to prevent calcium scale buildup inside mold cooling channels. Scale buildup of just 1mm in a 6mm channel reduces cooling efficiency by over 30%, extending cycle times and reducing output. Flush cooling circuits with a descaling solution annually. Chiller water quality must be neutral pH (6.5-7.5) and contain an anti-corrosion inhibitor compatible with copper and aluminum alloy mold materials.<\/p>\n<\/div>\n<\/details>\n<\/section>\n <\/p>\n\nEVER POWER'dan Anahtar Teslim \u00c7\u00f6z\u00fcmler ve \u00d6zelle\u015ftirme Hizmetleri<\/h2>\nEVER POWER supplies the EP135 as either a standalone machine or as the centerpiece of a complete turnkey bottle production line. For customers setting up a new facility or expanding into a new container product line, the turnkey approach eliminates the integration risk that comes from sourcing the IBM machine, molds, auxiliaries, and downstream equipment from separate vendors.<\/p>\n \n \n Kal\u0131p Tasar\u0131m\u0131 ve \u00dcretimi<\/strong><\/p>\nEVER POWER m\u00fchendisleri, m\u00fc\u015fteri \u015fi\u015fe \u00e7izimlerinden veya 3B dosyalar\u0131ndan enjeksiyon ve \u015fi\u015firme kal\u0131p setleri geli\u015ftirir. S136 veya 4Cr13 \u00e7elikten \u00e7ok g\u00f6zl\u00fc s\u0131cak yolluklu kal\u0131plar. Y\u00fcksek g\u00f6zl\u00fc \u00fcretim kal\u0131plar\u0131na ge\u00e7meden \u00f6nce kap do\u011frulamas\u0131 i\u00e7in prototip tek g\u00f6zl\u00fc kal\u0131plar. Sevkiyat \u00f6ncesinde fabrikada T0 kal\u0131p denemeleri yap\u0131l\u0131r.<\/p>\n<\/div>\n \n Yard\u0131mc\u0131 Ekipman Entegrasyonu<\/strong><\/p>\nThe EVER POWER turnkey line includes: screw air compressor, air tank and air dryer, mold temperature controller, industrial chiller, auto loader, conveyor belt, screen printing and labeling system, washing and drying line, and automatic filling and capping machines. All auxiliary equipment is specified and pre-integrated to match the EP135 output rate.<\/p>\n<\/div>\n \n A\u015fa\u011f\u0131 Ak\u0131\u015f Kalite Sistemleri<\/strong><\/p>\nOptional inline bottle visual inspection machine (machine vision system for flash, deformation and contamination detection), automatic leak tester, automatic packing machine, and carton erector. For pharmaceutical lines, 100% inline leak testing and vision inspection are available as integrated modules matched to the EP135 conveyor output speed.<\/p>\n<\/div>\n \n GMP ve Temiz Oda Yap\u0131land\u0131rmas\u0131<\/strong><\/p>\nGMP standartlar\u0131nda \u00fcretim gerektiren ila\u00e7 firmalar\u0131 i\u00e7in EVER POWER, \u00fcr\u00fcn b\u00f6lgesinin kirlenmesini \u00f6nlemek i\u00e7in kapal\u0131 sistem ya\u011flama, paslanmaz \u00e7elik g\u00fcvenlik muhafazalar\u0131, 100.000 s\u0131n\u0131f\u0131 temiz oda uyumlulu\u011fu i\u00e7in HEPA filtreli makine muhafazas\u0131 ve ekipman yeterlilik (IQ\/OQ\/PQ) protokolleri i\u00e7in dok\u00fcmantasyon deste\u011fi de dahil olmak \u00fczere makine \u00f6zelle\u015ftirme se\u00e7enekleri sunmaktad\u0131r.<\/p>\n<\/div>\n<\/div>\n <\/p>\n<\/section>\n
<\/p>\n\nAuxiliary Equipment Available with the EP135<\/h2>\n <\/p>\n
\n Vidal\u0131 Hava Kompres\u00f6r\u00fc<\/div>\n Pistonlu Hava Kompres\u00f6r\u00fc<\/div>\n Hava Tank\u0131<\/div>\n So\u011fuk Hava Kurutucu<\/div>\n Kal\u0131p S\u0131cakl\u0131k Kontrol Cihaz\u0131<\/div>\n End\u00fcstriyel So\u011futucu (\u0130ste\u011fe Ba\u011fl\u0131)<\/div>\n Konvey\u00f6r Bant<\/div>\n Otomatik Y\u00fckleyici (\u0130ste\u011fe ba\u011fl\u0131)<\/div>\n Mikser<\/div>\n K\u0131r\u0131c\u0131<\/div>\n \u015ei\u015fe G\u00f6rsel Kontrol Makinesi<\/div>\n Paketleme Makinesi<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nKalite Kontrol ve \u00dcretim Standartlar\u0131<\/h2>\n\n \n Kritik Par\u00e7alar\u0131n CNC \u0130\u015flenmesi<\/strong><\/p>\nMakine yata\u011f\u0131, s\u0131k\u0131\u015ft\u0131rma plakalar\u0131 ve t\u00fcm hassas y\u00fczeyler, geometrik do\u011frulu\u011fu garanti etmek i\u00e7in tek bir kurulumda CNC ile i\u015flenir. Plaka paralelli\u011fi, 0,02 mm'ye kadar lazer \u00f6l\u00e7\u00fcm\u00fc ile do\u011frulan\u0131r. Ba\u011flant\u0131 \u00e7ubu\u011fu delikleri, sorunsuz yatak uyumu i\u00e7in H7 tolerans\u0131na kadar honlan\u0131r.<\/p>\n<\/div>\n \n Ba\u011flant\u0131 \u00c7ubu\u011fu \u0130nd\u00fcksiyonla Sertle\u015ftirme<\/strong><\/p>\nBa\u011flant\u0131 \u00e7ubuklar\u0131, 52-58 HRC y\u00fczey sertli\u011fine ula\u015fana kadar y\u00fcksek frekansl\u0131 ind\u00fcksiyonla sertle\u015ftirilir ve ard\u0131ndan hassas ta\u015flama i\u015flemine tabi tutulur. Bu y\u00fczey i\u015flemi, milyonlarca d\u00f6ng\u00fc boyunca s\u0131k\u0131\u015ft\u0131rma plakalar\u0131n\u0131n tekrarlanan kayma temas\u0131na kar\u015f\u0131 a\u015f\u0131nma direnci sa\u011flar ve a\u015f\u0131nma veya y\u0131pranma olu\u015fmas\u0131n\u0131 \u00f6nler.<\/p>\n<\/div>\n \n Hidrolik Devre Temizli\u011fi<\/strong><\/p>\nMontajdan \u00f6nce t\u00fcm hidrolik devreler y\u0131kan\u0131r, bas\u0131n\u00e7 testinden ge\u00e7irilir ve partik\u00fcl say\u0131m\u0131 do\u011frulan\u0131r. Hidrolik ya\u011f temizli\u011fi, minimum olarak ISO 4406 S\u0131n\u0131f 17\/15\/12 seviyesinde tutulur. Oransal ve servo valflerin kirlenmeye kar\u015f\u0131 hassasiyeti, valf makaras\u0131n\u0131n s\u0131k\u0131\u015fmas\u0131n\u0131 ve kontrol sapmas\u0131n\u0131 \u00f6nlemek i\u00e7in bu temizlik seviyesini gerektirir.<\/p>\n<\/div>\n \n 72 Saatlik Fabrika \u00c7al\u0131\u015ft\u0131rma Testi<\/strong><\/p>\nEvery EP135 undergoes a minimum 72-hour continuous loaded run test at the factory before shipment. During this period, production output samples are measured for weight consistency, wall thickness uniformity, and dimensional accuracy. Any parameter outside specification triggers a hold and corrective action before the machine is cleared for delivery.<\/p>\n<\/div>\n \n CE G\u00fcvenlik Uyumlulu\u011fu<\/strong><\/p>\nThe EP135 is CE-marked in compliance with EU Machinery Directive requirements. Safety features include: interlocked safety doors with hydraulic circuit interrupt, light curtain protection at the operator access zone, emergency stop at all operator positions, and two-hand operator control for manual mold setting. CE documentation is provided with every machine.<\/p>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nSat\u0131\u015f Sonras\u0131 Servis ve Teknik Destek<\/h2>\n\n \n Kurulum ve Devreye Alma<\/strong><\/p>\nEVER POWER'\u0131n k\u0131demli m\u00fchendisleri kurulum, devreye alma ve kabul testlerinden sorumludur. M\u00fchendis, makine istikrarl\u0131 \u00fcretim durumuna ula\u015fana ve t\u00fcm operat\u00f6rler makine kullan\u0131m\u0131, kal\u0131p de\u011fi\u015fimi ve rutin bak\u0131m konusunda e\u011fitilene kadar sahada kal\u0131r. Kabul kriterleri sevkiyattan \u00f6nce kararla\u015ft\u0131r\u0131l\u0131r ve devreye alma raporunda belgelenir.<\/p>\n<\/div>\n \n \u00d6nleyici Bak\u0131m Program\u0131<\/strong><\/p>\nEVER POWER, hizmette olan t\u00fcm makineler i\u00e7in planl\u0131 bak\u0131m hat\u0131rlatma hizmeti sunmaktad\u0131r. Bak\u0131m takvimi g\u00fcnl\u00fck, haftal\u0131k, ayl\u0131k ve y\u0131ll\u0131k g\u00f6revleri kapsamaktad\u0131r. Proaktif bak\u0131m, planlanmam\u0131\u015f ar\u0131zalar\u0131 \u00f6nler ve pahal\u0131 acil par\u00e7a sevkiyatlar\u0131na olan ihtiyac\u0131 azalt\u0131r. \u00d6nleyici bak\u0131m program\u0131n\u0131 takip eden m\u00fc\u015fteriler, makine kullan\u0131labilirlik oran\u0131n\u0131n s\u00fcrekli olarak 95%'nin \u00fczerinde oldu\u011funu bildirmektedir.<\/p>\n<\/div>\n \n 24×7 Service Hotline<\/strong><\/p>\nEVER POWER servis hatt\u0131 haftan\u0131n 7 g\u00fcn\u00fc, 24 saat hizmetinizdedir. Acil \u00fcretim ar\u0131zalar\u0131 i\u00e7in servis hatt\u0131n\u0131 aray\u0131n veya mesaj g\u00f6nderin; yetkili bir m\u00fchendis sorunu uzaktan te\u015fhis etmek i\u00e7in 2 saat i\u00e7inde size ula\u015facakt\u0131r. Yerinde servis gerekiyorsa, EVER POWER bulundu\u011funuz yere en k\u0131sa s\u00fcrede ula\u015facak bir teknisyen g\u00f6nderir.<\/p>\n<\/div>\n \n Yedek Par\u00e7a Envanteri<\/strong><\/p>\nEVER POWER maintains a comprehensive spare parts inventory for all EP135 components including hydraulic seals, proportional valve cartridges, heating bands, temperature sensors, drive belts and electrical components. Parts can be shipped globally within 48 hours for items in stock. Critical fast-wear items are available for customer-held local inventory based on EVER POWER recommendations.<\/p>\n<\/div>\n \n Teknik E\u011fitim Programlar\u0131<\/strong><\/p>\nEVER POWER, standart kurulum e\u011fitiminin \u00f6tesinde, makine i\u015fletimi, kal\u0131p proses optimizasyonu, kal\u0131p de\u011fi\u015fimi ve kurulumu, hidrolik sistem bak\u0131m\u0131 ve PP, LDPE ve PCTG gibi belirli malzemeler i\u00e7in proses sorun giderme konular\u0131nda \u00f6zel e\u011fitim mod\u00fclleri sunmaktad\u0131r. E\u011fitimler, EVER POWER fabrikas\u0131nda veya m\u00fc\u015fteri tesisinde ger\u00e7ekle\u015ftirilebilir.<\/p>\n<\/div>\n<\/div>\n<\/section>\n <\/p>\n\nFrequently Asked Questions – EVER POWER EP135<\/h2>\n\nWhat materials can the EP135 process?<\/summary>\n\n | |