4-stanowiskowa jednoetapowa maszyna do formowania wtryskowego z rozciąganiem i rozdmuchiwaniem

EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.

Model 型号 Jednostka EPY150-V3
产品规格
Pojemnik
模穴数 Jama NIE. 1 2 3 4 5 6
Maks. 最大瓶身直径Średnica mm 105 105 72 46 35 25
Maks. 最大瓶身高度Wysokość mm 250
Maks. 最大牙部尺寸Średnica szyi mm 80 60 35 25 20 15
Maks. 最大注塑克重Waga G 200 140 90 70 55 45
Maksymalny wynik Pojemność L 2.5 1.5 0.9 0.4 0.25 0.1
注射装置
Urządzenie wtryskowe
螺杆直径 Średnica śruby mm 50
Teoretyczna wydajność wtrysku G 315
注射行程 Skok wtrysku mm 172
Ciśnienie wtrysku MPa 174
螺杆转速 Prędkość śrubowa obr./min 0-240
注塑工位
Zastrzyk
注模锁模力 Siła mocowania wtrysku KN 150
上模行程 Skok górnej formy mm 460
下模行程 Dolny skok formy mm 250
调温工位
Kontrola temperatury
调温芯行程 Skok rdzenia regulujący temperaturę mm
调温桶行程 Skok lufy regulującej temperaturę mm
拉伸吹塑工位
Rozciąganie-dmuchanie
吹模锁模力 Siła mocowania rozdmuchu KN 120
吹芯行程 Blow Core Stroke mm 250
吹模行程 Skok formowania z rozdmuchem mm 125
取出工位
Odlewanie poza formę
取出行程 Stroke na wynos mm 170
油箱容量
Pojemność zbiornika oleju
L 300
机台规格
Maszyna
Rozmiar (L*W*H) mm 4200*1400*2800
Waga kg 6000

The EPY150-V4 is a premium jednostopniowa maszyna do formowania wtryskowego z rozciąganiem i rozdmuchiwaniem designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.

HGY150-V4 One Step Injection Stretch Blow Molding Machine

Przegląd produktu

Ten Y150-V4 is an advanced one-step injection blow molding machine that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.

Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be kompatybilny z japońskimi formami ASB-12M, allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.

  • ✔ Capacity: 20ml - 2500ml bottles
  • ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
  • ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
  • ✔ Energy Saving: Nano-far-infrared heating technology

Technical Specifications: EPY150-V4

(Przesuń w lewo/prawo, aby zobaczyć pełną tabelę na urządzeniu mobilnym)

Parametr Jednostka Wartość / Opcje
Dane rdzenia maszyny
Średnica śruby mm 40 50 (standard) 55 60
Theoretical Injection Volume cm³ 188 310 380 480
Siła zacisku wtrysku KN 150
Siła zacisku dmuchawy KN 200
Całkowita moc KW 53.2
Waga maszyny Tona 6
Wymiary (dł.*szer.*wys.) mm 4200 x 1400 x 2900
Production Capabilities
Cavities (PCS) - 1 3 6 8
Maksymalna objętość butelki ml 2500 900 100 20
Maksymalna średnica butelki mm 118 66 45 26

Premium Component Integration

Servo & Control Systems

Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.

Global Brand Components

  • USA: Parker high-pressure valves.
  • Japonia: Yaskawa turntable motors, NSK lead screws.
  • Tajwan: YUKEN hydraulic pressure control valves.
  • Italy: Imported oil tubing materials.

Advanced Heating & Molding

Posiada funkcje Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.

Manufacturing Excellence

Ever-Power's ISBM blow molding machine factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.

ISBM Machine Assembly Line
High Precision CNC Machining
Quality Inspection ISBM
Zakończono testowanie maszyny

Crucial for Quality: Oil-Free Air Compressor System

Ten sprzęt do rozdmuchiwania butelek w jednym kroku relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.

Ever-Power supplies matching Bezolejowe sprężarki śrubowe powietrza. Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.

Bezolejowa sprężarka śrubowa do rozdmuchiwania butelek PET

High-Pressure Oil-Free Air Compressor

Applications & Product Types

The EPY150-V4 is a versatile one step blow molding machine for pharmaceutical bottles and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:

  • Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
  • Produkty farmaceutyczne: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
  • Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
  • Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.
Various ISBM Bottles

Special Shape Bottles
Production Detail

Często zadawane pytania

1. Is the EPY150-V4 compatible with existing molds?

Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.

2. What is the benefit of the "Conditioning" station in this 4-station machine?

The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.

3. What materials can the EPY150-V4 process?

It is a highly versatile zintegrowana maszyna do formowania rozdmuchowego capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.

4. What is the lead time for a custom machine and mold?

Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.

5. How does the Nano-far-infrared heating save energy?

Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely energy efficient one step blow molding machine solution.

Optimize Your Bottle Production Line Today

 

Informacje dodatkowe

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