Ensuring absolute hygiene, precision, and efficiency in medical container manufacturing.
Introduction to ISBM Technology & Core Advantages
One-step Injection Stretch Blow Moulding (ISBM) is an advanced, highly efficient plastic container molding process. It is exceptionally suited for high-precision, high-demand hollow plastic products. A premium เครื่องฉีดขึ้นรูปยืดเป่าแบบขั้นตอนเดียว seamlessly processes materials like PET, PETG, PP, PC, Tritan, PS, ABS, and PLA to produce flawless baby bottles, water bottles, cosmetic packaging, and critically, pharmaceutical vials.
The primary characteristic of an เครื่องเป่าขึ้นรูปพลาสติกแบบบูรณาการ is that the three core stages—injection of the preform, stretching, and blowing—are completed continuously within a single enclosed system. There is no intermediate handling, storing, or reheating of preforms. This continuous flow prevents human contamination, significantly boosts production efficiency, and guarantees impeccable product stability.
The 4-Step Sanitary Workflow
การฉีด
Tail Cutting / Heat Preservation
การขึ้นรูปด้วยการเป่าแบบยืด
ซื้อขวดกลับบ้าน
- ความแม่นยำและความเสถียรสูง: Fully automated closed-loop controls eliminate human errors. For pharmaceuticals, this ensures exact neck finishes for leak-proof sealing.
- High Energy Efficiency: The process blows the bottle using the preform’s initial injection heat, skipping secondary reheating ovens and lowering energy consumption by roughly 40%.
- Superior Barrier Properties: Biaxial stretching optimally aligns material molecules, greatly enhancing the container’s resistance to pressure and gas permeation.
- Excellent Equipment Economics: Low energy requirements, minimal manual labor, zero-flash material utilization, and a compact footprint yield highly competitive operational costs.
Technical Parameters: Ever Power vs. Global Standards
เมื่อทำการประเมิน ข้อมูลจำเพาะทางเทคนิคของเครื่องฉีดขึ้นรูปและเป่าขึ้นรูปขั้นตอนเดียว, mold compatibility is highly requested. Our EPY series is engineered to perfectly accommodate existing Japanese molds, providing a robust, cost-effective alternative.
| ข้อกำหนด | Ever Power EPY150-V4 | ASB-12M (Ref.) | Ever Power EPY250-V4 | ASB-70DPH (Ref.) |
|---|---|---|---|---|
| ความเข้ากันได้ของแม่พิมพ์ | 100% Compatible | Original | 100% Compatible | Original |
| Machine Stations | 4-Station | 4-Station | 4-Station | 4-Station |
| แรงยึดฉีด | 150 กิโลนิวตัน | 147 KN | 300 กิโลนิวตัน | 294 KN |
| ระบบขับเคลื่อน | Advanced Servo | Hydraulic/Servo | Advanced Servo | Hydraulic/Servo |
องค์ประกอบของอุปกรณ์และเทคโนโลยีหลัก
1. Injection System with Patented Screw
The injection system incorporates a high-precision servo drive. To ensure uniform melt plasticization, we implement a patented specialized screw design and barrel layout.
- ระบบควบคุมอุณหภูมิความแม่นยำสูง (ความแม่นยำ ±1℃)
- Fast-response servo injection for exact repeatability.
- Axial and radial preform wall thickness adjustments.
2. ระบบทำความร้อนอัจฉริยะ
Employs efficient heating rings or fluid temperature heating.
- Zoned control enables precise temperature tuning across the preform.
- Non-contact temperature measurement prevents structural damage.
- Adaptive heating output automatically synchronizes with production speeds.
3. ระบบขึ้นรูปด้วยการเป่าแบบยืด (Stretch Blow Moulding System)
Executes precise axial stretching and radial blowing.
- Stretch rods operate at up to 400mm/s with ±0.1mm accuracy.
- Independent pressure regulation maintains gas fluctuation within ±0.05MPa.
- Synchronized control logic perfects the stretching and blowing phases.
4. ระบบแม่พิมพ์แบบหลายสถานี
The mold system uses a highly efficient rotary multi-station structure. As a top-tier เครื่องเป่าขึ้นรูปขวดแบบขั้นตอนเดียวสำหรับขวดบรรจุยา, we provide both 3-station and 4-station architectures to fit specific container geometries.
3-Station Molds
(Injection → Stretch Blow → Eject) Highly compact and exceptionally fast. Ideal for standard round medicinal syrup bottles and water containers.
4-Station Molds
(Injection → Conditioning → Stretch Blow → Eject) Includes a crucial temperature preservation station. Perfect for complex shapes and thick-wall products.
Advanced Mold Manufacturing: We engineer high-precision molds with cavity surface roughness Ra≤0.8μm, optimized cooling channels (reducing cooling time by 30%), and rapid changeover designs (≤60 minutes).
5. ระบบควบคุมส่วนกลาง
- Multi-axis motion controls ensure flawless station synchronization.
- Adaptive algorithms dynamically optimize processing parameters based on real-time data.
- Remote diagnostic systems guarantee long-term operational stability.
Material Applications and Versatility
ของเรา เครื่องเป่าขึ้นรูปขั้นตอนเดียว handles demanding materials with ease:
- สัตว์เลี้ยง: Unmatched transparency and barrier properties. The absolute standard for pharmaceutical syrups and medical packaging.
- พีพี: Capable of withstanding temperatures above 120℃. Excellent for medical products requiring heat sterilization.
- PETG: High chemical resistance and anti-stress whitening. The material of choice for luxury cosmetics (lotions, lip gloss).
- PC / Tritan: Immense durability and thermal stability. Used globally for premium baby feeding bottles and sports cups.
Common Production Profiles:
- Medicine packaging (syrup bottles, oral liquid vials).
- Round or custom asymmetrical beverage bottles (5ml to 20L).
- Food packaging containers (edible oil, spice jars).
- Daily chemical and premium cosmetic containers.
Why Oil-Free Air Compressors Are Mandatory for Pharma
For pharmaceutical packaging, hygiene and precision are non-negotiable. This is exactly why an Oil-Free Screw Air Compressor is a mandatory component when operating a high-speed อุปกรณ์เป่าขวดแบบขั้นตอนเดียว. During the stretch blow molding phase, high-pressure compressed air is injected directly into the hot preform to shape the final bottle. If a standard lubricated air compressor is used, microscopic oil particles, moisture, and contaminants can mix with the blowing air and adhere to the inner walls of the medical bottles. This instantly compromises the sterility of the packaging.
To prevent this, Ever Power provides specialized, 100% oil-free screw air compressors perfectly matched to our เครื่องเป่าขึ้นรูป ISBM lineup. These compressors guarantee a continuous supply of pure, dry, and highly stable high-pressure air. Beyond ensuring absolute medical-grade cleanliness, a stable air supply protects the sensitive pneumatic valves inside the blow molding equipment from oil-sludge build-up. This significantly reduces maintenance downtime, extends the lifespan of your machine, and ensures that every pharmaceutical PET bottle maintains perfect structural integrity, uniform wall thickness, and flawless glass-like transparency.
ได้รับความไว้วางใจจากผู้ผลิตระดับโลก
“Producing pharmaceutical vials means adhering to strict sanitary protocols. Because the ISBM process prevents human handling between injection and blowing, contamination is eliminated. The zero-flash output is absolutely critical for our leak-proof sealing caps.”
— Facility Director, MedicoPack AG, Switzerland
“We needed an โซลูชั่นเครื่องเป่าขึ้นรูปพลาสติกแบบขั้นตอนเดียวที่ประหยัดพลังงาน for our high-volume cough syrup line. Ever Power delivered a machine that integrated perfectly with our existing Japanese molds. The servo controls cut our power draw by over 30%.”
— Production Head, HealthCare Plastics, USA
“The matching oil-free air compressor was a game-changer. We previously suffered high reject rates due to internal bottle cloudiness. Since switching to Ever Power’s integrated setup, our medical PET bottles boast flawless optical clarity.”
— Quality Assurance Manager, PharmaCorp, India
คำถามที่พบบ่อย
1. Why is single-stage blow molding superior to two-stage for pharmaceutical bottles?
In a single-stage process, the preform is blown immediately after injection without ever leaving the enclosed machine environment. This eliminates the need for storage, transportation, and reheating, thereby preventing surface scratches and entirely eliminating human contamination risks—critical for medical standards.
2. Can this machine operate effectively inside a medical cleanroom?
Yes. Our machines are designed with enclosed architectures, servo-driven (oil-free) major movements, and automated take-out systems. When paired with an oil-free air compressor, the system generates minimal particulate emissions, making it highly suitable for cleanroom environments.
3. Are your machines compatible with ASB molds?
Absolutely. For example, our EPY250-V4 is fully structurally compatible with standard ASB-70DPH molds, and the EPY150-V4 works perfectly with ASB-12M molds. You can seamlessly utilize your existing tooling to upgrade production.
4. What is the production capacity for a standard 100ml PET syrup bottle?
Production speed depends on the specific bottle design and cavitation of the mold. A typical multi-cavity setup on our 3-station machine can reliably produce thousands of high-precision 100ml bottles per hour, ensuring a highly profitable output rate.
5. How does the equipment ensure uniform wall thickness in every bottle?
We achieve this through our patented screw design which ensures uniform melt, combined with a precise zoned heating control system. Additionally, the servo-driven stretch rod and synchronized high-pressure air expansion guarantee perfectly even material distribution across the entire container wall.
