Maximizing production efficiency, product stability, and profitability with advanced one-step ISBM technology.
Tek Aşamalı Enjeksiyonlu Gerdirme Şişirme Kalıplama Yöntemine Giriş
Tek Aşamalı Enjeksiyonlu Gerdirme Şişirme Kalıplama (ISBM) is a highly efficient plastic container molding process widely used in the production of high-precision, high-demand hollow plastic products. Whether you are manufacturing baby bottles, water bottles, medicine bottles, crafts, or cosmetic packaging, an advanced tek kademeli enjeksiyonlu germe şişirme kalıplama makinesi provides the perfect solution. It effortlessly handles a wide variety of thermoplastic materials, including PET, PETG, PP, PC, Tritan, PS, ABS ve PLA.
The core feature of this technology is that the three major steps—injection, stretching, and blow molding—are completed continuously within the same equipment. By eliminating intermediate handling, reheating, and storage steps, this entegre şişirme kalıplama makinesi drastically improves production efficiency and guarantees unmatched product stability.
The 4-Step Seamless Process
Enjeksiyon
Ön Kalıp Kuyruk Kesimi / Isı Koruma
Germe Şişirme Kalıplama
Şişe Alım Satımı
Core Advantages of Our ISBM Machine
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Yüksek Verimlilik ve Enerji Tasarrufu
By directly utilizing the residual heat from the injection stage to blow the bottle, there is no need to reheat cold preforms. This reduces overall energy consumption by approximately 40%, making it a truly enerji verimli tek aşamalı şişirme kalıplama makinesi çözümleri.
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Superior Performance
The biaxial stretching process achieves optimal molecular orientation, significantly enhancing the container’s compressive strength, barrier properties, and optical transparency.
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High Precision & Stability
Fully automated control throughout the entire process minimizes human error, guaranteeing perfect neck finishes and consistent dimensions ideal for mass production.
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Optimized Equipment Economics
Experience a smaller factory footprint, minimized scrap rates, low manual labor costs, and highly competitive final product pricing without sacrificing robust operational stability.
Technical Comparison: Ever Power EPY250-V4 vs. Nissei ASB-70DPH
Değerlendirme yaparken tek aşamalı enjeksiyonlu şişirme kalıplama makinesi teknik özellikleri, compatibility and performance are key. The Ever Power EPY250-V4 is engineered as a highly cost-effective, perfectly compatible alternative to the famous ASB-70DPH, allowing you to use your existing Japanese molds seamlessly.
| Specification / Model | Ever Power EPY250-V4 | Nissei ASB-70DPH (Ref.) |
|---|---|---|
| Machine Stations | 4-Station | 4-Station |
| Vida Çapı | 50 / 55 / 60 mm | Approx. 54 mm |
| Teorik Enjeksiyon Hacmi | 340 / 420 / 480 CM³ | 298 CM³ |
| Enjeksiyon Sıkıştırma Kuvveti | 300 KN | 294 KN |
| Üfleme Sıkıştırma Kuvveti | 200 KN | 147 KN |
| Mold Compatibility | 100% Compatible with ASB-70DPH | Original |
Ekipman Bileşimi ve Temel Teknolojiler
Bizim ISBM şişirme kalıplama makinesi consists of five critical systems: Injection, Heating, Stretch Blow, Mold, and Control Systems. Here is a breakdown of our advanced technologies.
1. Enjeksiyon Sistemi
The injection system uses a high-precision servo-driven unit equipped with a patented specialized screw design and barrel to ensure uniform plasticization of the melt. This makes it an ideal Özelleştirilmiş şişe şekilleri için tek aşamalı şişirme kalıplama makinesi.
- High-precision temperature control: Accuracy within ±1℃.
- Servo-driven injection unit: Fast response and high repeatability.
- Preform wall thickness control: Axial or radial adjustments for optimal thickness distribution.
2. Isıtma Sistemi
Utilizes heating rings or water/oil temperature heating, monitored in real-time by advanced sensors.
- Zoned heating control: Precise temperature regulation for different parts of the preform.
- Non-contact temperature measurement: Prevents surface damage to the preform.
- Adaptive heating power: Automatically optimizes parameters based on production speed.
3. Stretch Blow Sistemi
Comprising stretch rods, blow cores, and high-pressure air sources to achieve exact axial stretching and radial expansion.
- Stretching mechanism: Speeds up to 400mm/s with a position accuracy of ±0.1mm.
- Independent pressure regulation: High-pressure gas fluctuation controlled within ±0.05MPa.
- Stretch-Blow synchronization: Ensures precise coordination for flawless bottle shaping.
4. Mold System (3-Station vs. 4-Station)
The mold system includes preform molds, blow molds, and cooling channels, typically configured in a rotary multi-station structure. We offer both 3-station and 4-station configurations depending on your specific product geometry and material needs.
3-Station Configuration
(Injection → Stretch Blow → Ejection). Best for high-efficiency production of standard round or cylindrical bottles, reducing cycle time and footprint.
4-Station Configuration
(Injection → Conditioning → Stretch Blow → Ejection). Ideal as a kozmetik ambalajlar için tek aşamalı şişirme kalıplama ekipmanı, handling complex shapes, thick-walled PETG jars, and materials needing precise thermal conditioning.
Mold Key Technologies:
- High-precision machining (Cavity surface roughness Ra≤0.8μm).
- Optimized cooling channels (reduces cooling time by 30%).
- Quick mold changeover technology (changeover time ≤ 60 minutes).
Advanced Mold Wiring & Manufacturing: We manufacture and supply premium custom molds perfectly matched to our tek aşamalı şişe üfleme ekipmanı.
5. Smart Control System
Our machines utilize independent, centralized control systems to optimize the entire manufacturing lifecycle.
- Multi-axis motion control: Ensures exact synchronization across all stations.
- Adaptive parameter optimization: Real-time adjustments based on active production data.
- Remote monitoring and diagnostics: Maximizes equipment uptime and stability.
Versatile Material Applications & Product Types
Our ISBM technology excels with a diverse range of thermoplastic materials, making it highly versatile for multiple industries:
- PET (Polietilen Tereftalat): Ideal for beverage and food jars. High transparency, excellent barrier properties, and highly recyclable.
- PP (Polipropilen): Perfect for hot-fill containers (hot juices, teas) due to its high-temperature resistance (over 120℃) and chemical resistance.
- PETG: The preferred choice for cosmetics (shampoo, mascara, thick-wall lip gloss tubes). Offers superior viscosity, glass-like clarity, chemical resistance, and stress-whitening resistance.
- PC (Polikarbonat): Known for incredible strength, transparency, and heat resistance. Makes this the bebek biberonları için en iyi tek aşamalı şişirme kalıplama makinesi and sports cups.
Products You Can Manufacture:
- Round, oval, or custom asymmetrical beverage bottles (from 5ml up to 20L).
- Pharmaceutical packaging (syrup bottles, oral liquid vials). It is a top-tier İlaç şişeleri için tek aşamalı şişirme kalıplama makinesi.
- Food packaging containers (edible oil jugs, spice jars).
- Daily chemical and premium cosmetic containers.
The Critical Role of Oil-Free Screw Air Compressors
Why is an Oil-Free Screw Air Compressor essential for an ISBM machine? The stretch blow molding process requires high-pressure, exceptionally clean compressed air to expand the preform into its final shape. Any trace of oil or moisture in the air supply can cause severe defects, such as cloudiness, uneven material distribution, or contamination inside the container—which is strictly prohibited in food, beverage, and pharmaceutical packaging.
We provide matching, dedicated oil-free screw air compressors that guarantee 100% pure air delivery at stable high pressures. They are engineered to handle the rigorous demands of a continuous tek aşamalı PET şişirme kalıplama makinesi. By stabilizing the blow pressure, they prevent pneumatic valve clogging, extend component lifespans, and ensure consistent volume across every cavity, lowering your reject rates and optimizing energy use.
Küresel Müşterilerimiz Ne Diyor?
“We transitioned from an older ASB model to the EPY250-V4 for our high-end PETG cosmetic jars. The fact that we didn’t have to change our existing molds saved us thousands. As a trusted tek aşamalı şişirme kalıplama makinesi tedarikçisi, Ever Power delivered a machine that runs flawlessly with zero flash.”
— Purchasing Manager, Cosmetics Packaging Corp., USA
“As a pharmaceutical supplier, dimensional stability and sanitation are everything. This enjeksiyon germe şişirme kalıplama makinesi handles our PET syrup bottles perfectly. The automated take-out prevents human contamination, and the reject rate has dropped below 1%.”
— Production Director, Pharma-Tech Solutions, India
“We needed a versatile system for hot-fill PP juice bottles. The machine from Ever Power is an incredibly enerji verimli tek aşamalı şişirme kalıplama makinesi çözümleri. The dual servo-motors significantly cut our monthly electricity bills while speeding up the cycle times.”
— CEO, Oasis Beverage Co., Brazil
Sıkça Sorulan Sorular (SSS)
1. Is the EPY250-V4 truly 100% compatible with our Japanese ASB-70DPH molds?
Yes. Our EPY250-V4 is engineered precisely with structural compatibility in mind. You can install your existing ASB-70DPH molds directly into our machine without the need for expensive modifications, making it a seamless and cost-effective upgrade.
2. How much energy can we actually save with this single stage injection stretch blow molding machine?
Compared to traditional two-step machines that require reheating cold preforms, our one-step process saves about 40% in energy. Furthermore, the integration of advanced dual servo-motors and nano-far-infrared heating rings ensures optimal electrical efficiency during every cycle.
3. Can one machine produce bottles from both PET and high-temperature materials like PC or PPSU?
Absolutely. With our specialized patented screw design and precise zoned heating controls, the machine is highly adaptable. By simply adjusting the parameters and swapping molds, you can switch from producing standard PET water bottles to high-temperature PC or PPSU baby bottles.
4. What happens if a part breaks? Are spare parts easy to find overseas?
We intentionally use globally recognized, top-tier components (such as Yaskawa servos, Parker valves, and Yuken hydraulics). This ensures it operates as a Düşük bakım maliyetli tek aşamalı şişirme kalıplama makinesi. You can easily source replacement standard parts from local distributors in your country, minimizing downtime. We also ship proprietary parts globally via express freight.
5. What is the standard lead time if we order a machine and custom molds today?
The typical production lead time for a standard ISBM blow molding machine is 45-60 days. If you require custom molds, mold design and rigorous pre-shipment testing (dry-run and material trials) will add approximately 15-20 days to ensure the equipment is plug-and-play ready upon arrival at your factory.
