Ensuring absolute hygiene, precision, and efficiency in medical container manufacturing.
Introduction to ISBM Technology & Core Advantages
One-step Injection Stretch Blow Moulding (ISBM) is an advanced, highly efficient plastic container molding process. It is exceptionally suited for high-precision, high-demand hollow plastic products. A premium tek kademeli enjeksiyonlu germe şişirme kalıplama makinesi seamlessly processes materials like PET, PETG, PP, PC, Tritan, PS, ABS, and PLA to produce flawless baby bottles, water bottles, cosmetic packaging, and critically, pharmaceutical vials.
The primary characteristic of an entegre şişirme kalıplama makinesi is that the three core stages—injection of the preform, stretching, and blowing—are completed continuously within a single enclosed system. There is no intermediate handling, storing, or reheating of preforms. This continuous flow prevents human contamination, significantly boosts production efficiency, and guarantees impeccable product stability.
The 4-Step Sanitary Workflow
Enjeksiyon
Tail Cutting / Heat Preservation
Germe Şişirme Kalıplama
Şişe Alım Satımı
- Yüksek Hassasiyet ve Stabilite: Fully automated closed-loop controls eliminate human errors. For pharmaceuticals, this ensures exact neck finishes for leak-proof sealing.
- High Energy Efficiency: The process blows the bottle using the preform’s initial injection heat, skipping secondary reheating ovens and lowering energy consumption by roughly 40%.
- Superior Barrier Properties: Biaxial stretching optimally aligns material molecules, greatly enhancing the container’s resistance to pressure and gas permeation.
- Excellent Equipment Economics: Low energy requirements, minimal manual labor, zero-flash material utilization, and a compact footprint yield highly competitive operational costs.
Technical Parameters: Ever Power vs. Global Standards
Değerlendirme yaparken tek aşamalı enjeksiyonlu şişirme kalıplama makinesi teknik özellikleri, mold compatibility is highly requested. Our EPY series is engineered to perfectly accommodate existing Japanese molds, providing a robust, cost-effective alternative.
| Özellikler | Ever Power EPY150-V4 | ASB-12M (Ref.) | Ever Power EPY250-V4 | ASB-70DPH (Ref.) |
|---|---|---|---|---|
| Mold Compatibility | 100% Compatible | Original | 100% Compatible | Original |
| Machine Stations | 4-Station | 4-Station | 4-Station | 4-Station |
| Enjeksiyon Sıkıştırma Kuvveti | 150 KN | 147 KN | 300 KN | 294 KN |
| Drive System | Advanced Servo | Hydraulic/Servo | Advanced Servo | Hydraulic/Servo |
Ekipman Bileşimi ve Temel Teknolojiler
1. Injection System with Patented Screw
The injection system incorporates a high-precision servo drive. To ensure uniform melt plasticization, we implement a patented specialized screw design and barrel layout.
- Yüksek hassasiyetli sıcaklık kontrol sistemi (±1℃ doğruluk).
- Fast-response servo injection for exact repeatability.
- Axial and radial preform wall thickness adjustments.
2. Akıllı Isıtma Sistemi
Employs efficient heating rings or fluid temperature heating.
- Zoned control enables precise temperature tuning across the preform.
- Non-contact temperature measurement prevents structural damage.
- Adaptive heating output automatically synchronizes with production speeds.
3. Gerdirme Şişirme Kalıplama Sistemi
Executes precise axial stretching and radial blowing.
- Stretch rods operate at up to 400mm/s with ±0.1mm accuracy.
- Independent pressure regulation maintains gas fluctuation within ±0.05MPa.
- Synchronized control logic perfects the stretching and blowing phases.
4. Çok İstasyonlu Kalıp Sistemi
The mold system uses a highly efficient rotary multi-station structure. As a top-tier İlaç şişeleri için tek aşamalı şişirme kalıplama makinesi, we provide both 3-station and 4-station architectures to fit specific container geometries.
3-Station Molds
(Injection → Stretch Blow → Eject) Highly compact and exceptionally fast. Ideal for standard round medicinal syrup bottles and water containers.
4-Station Molds
(Injection → Conditioning → Stretch Blow → Eject) Includes a crucial temperature preservation station. Perfect for complex shapes and thick-wall products.
Advanced Mold Manufacturing: We engineer high-precision molds with cavity surface roughness Ra≤0.8μm, optimized cooling channels (reducing cooling time by 30%), and rapid changeover designs (≤60 minutes).
5. Merkezi Kontrol Sistemi
- Multi-axis motion controls ensure flawless station synchronization.
- Adaptive algorithms dynamically optimize processing parameters based on real-time data.
- Remote diagnostic systems guarantee long-term operational stability.
Material Applications and Versatility
Bizim tek aşamalı şişirme kalıplama makinesi handles demanding materials with ease:
- Evcil Hayvan: Unmatched transparency and barrier properties. The absolute standard for pharmaceutical syrups and medical packaging.
- PP: Capable of withstanding temperatures above 120℃. Excellent for medical products requiring heat sterilization.
- PETG: High chemical resistance and anti-stress whitening. The material of choice for luxury cosmetics (lotions, lip gloss).
- PC / Tritan: Immense durability and thermal stability. Used globally for premium baby feeding bottles and sports cups.
Common Production Profiles:
- Medicine packaging (syrup bottles, oral liquid vials).
- Round or custom asymmetrical beverage bottles (5ml to 20L).
- Food packaging containers (edible oil, spice jars).
- Daily chemical and premium cosmetic containers.
Why Oil-Free Air Compressors Are Mandatory for Pharma
For pharmaceutical packaging, hygiene and precision are non-negotiable. This is exactly why an Oil-Free Screw Air Compressor is a mandatory component when operating a high-speed tek aşamalı şişe üfleme ekipmanı. During the stretch blow molding phase, high-pressure compressed air is injected directly into the hot preform to shape the final bottle. If a standard lubricated air compressor is used, microscopic oil particles, moisture, and contaminants can mix with the blowing air and adhere to the inner walls of the medical bottles. This instantly compromises the sterility of the packaging.
To prevent this, Ever Power provides specialized, 100% oil-free screw air compressors perfectly matched to our ISBM şişirme kalıplama makinesi lineup. These compressors guarantee a continuous supply of pure, dry, and highly stable high-pressure air. Beyond ensuring absolute medical-grade cleanliness, a stable air supply protects the sensitive pneumatic valves inside the blow molding equipment from oil-sludge build-up. This significantly reduces maintenance downtime, extends the lifespan of your machine, and ensures that every pharmaceutical PET bottle maintains perfect structural integrity, uniform wall thickness, and flawless glass-like transparency.
Küresel Üreticiler Tarafından Güvenilen
“Producing pharmaceutical vials means adhering to strict sanitary protocols. Because the ISBM process prevents human handling between injection and blowing, contamination is eliminated. The zero-flash output is absolutely critical for our leak-proof sealing caps.”
— Facility Director, MedicoPack AG, Switzerland
“We needed an enerji verimli tek aşamalı şişirme kalıplama makinesi çözümleri for our high-volume cough syrup line. Ever Power delivered a machine that integrated perfectly with our existing Japanese molds. The servo controls cut our power draw by over 30%.”
— Production Head, HealthCare Plastics, USA
“The matching oil-free air compressor was a game-changer. We previously suffered high reject rates due to internal bottle cloudiness. Since switching to Ever Power’s integrated setup, our medical PET bottles boast flawless optical clarity.”
— Quality Assurance Manager, PharmaCorp, India
Sıkça Sorulan Sorular
1. Why is single-stage blow molding superior to two-stage for pharmaceutical bottles?
In a single-stage process, the preform is blown immediately after injection without ever leaving the enclosed machine environment. This eliminates the need for storage, transportation, and reheating, thereby preventing surface scratches and entirely eliminating human contamination risks—critical for medical standards.
2. Can this machine operate effectively inside a medical cleanroom?
Yes. Our machines are designed with enclosed architectures, servo-driven (oil-free) major movements, and automated take-out systems. When paired with an oil-free air compressor, the system generates minimal particulate emissions, making it highly suitable for cleanroom environments.
3. Are your machines compatible with ASB molds?
Absolutely. For example, our EPY250-V4 is fully structurally compatible with standard ASB-70DPH molds, and the EPY150-V4 works perfectly with ASB-12M molds. You can seamlessly utilize your existing tooling to upgrade production.
4. What is the production capacity for a standard 100ml PET syrup bottle?
Production speed depends on the specific bottle design and cavitation of the mold. A typical multi-cavity setup on our 3-station machine can reliably produce thousands of high-precision 100ml bottles per hour, ensuring a highly profitable output rate.
5. How does the equipment ensure uniform wall thickness in every bottle?
We achieve this through our patented screw design which ensures uniform melt, combined with a precise zoned heating control system. Additionally, the servo-driven stretch rod and synchronized high-pressure air expansion guarantee perfectly even material distribution across the entire container wall.
