4-اسٹیشن ون سٹیپ انجکشن اسٹریچ بلو مولڈنگ مشین
EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.
| Machine Specification | |||||
|---|---|---|---|---|---|
| Item | یونٹ | Values | |||
| Name | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| ماڈل | - | EPY150-V4 | |||
| Manufacturer | - | Ever Power | |||
| Material | - | PET/PETG | |||
| سکرو قطر | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed | RPM | 270 | 180 | 150 | 150 ~ 220 |
| انجیکشن کلیمپنگ فورس | کے این | 150 | |||
| اڑانے والی کلیمپنگ فورس | کے این | 200 | |||
| Motor Power | کلو واٹ | 43.2 | |||
| Heating Power | کلو واٹ | 10 | |||
| Blowing Air Pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 4200 x 1400 x 2900 | |||
| Weight | T | 6 | |||
| Product Dimensions | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| Bottle Diameter | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height | MM | 210 | 150 | 100 | |||||
| Neck Diameter | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
| Technical Item | Specification (English) |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Servo Motor Power | Inovance/ WEICHI servo motor power: 43.2KW; |
| PLC Control System | Using the Inovance/ MiRLE PLC; |
| Turntable Drive System | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| High-pressure Valve | Using the American Parker high-pressure valve; |
| Air Cylinder | Using the Airtak air cylinder; |
| Temperature Control System | Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system; |
| Hydraulic Control Valve | Using hydraulic pressure control valve of YUKEN from Taiwan,China; |
| Oil Tube Material | Oil tube is made of imported material from Italy; |
| Screw Heating System | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| Blow Molding Structure | The blow molding structure adopts hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function; |
| Injection Unit Control | The injection unit is controled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Compatible Mold | Compatible with Japanese ASB-12M mould; |
| Total Machine Power | Total power of the machine:53.2KW. |
| پیرامیٹر | Specification (English) |
|---|---|
| سکرو قطر | Screw Diameter: 50mm(optional); |
| Theoretical Injection Capacity | Theoretical Injection Capacity: 310g; |
| انجیکشن کلیمپنگ فورس | Injection clamping force: 150KN; |
| اپر مولڈ اسٹروک | Upper mold stroke: 250mm; |
| لوئر مولڈ اسٹروک | Lower mold stroke: 205mm; |
| Temp. Regulating Core Stroke | TEMP. Regulating core stroke: 250mm; |
| Temp. Regulating Barrel Stroke | TEMP. regulating barrel stroke: 230mm; |
| Take-out Stroke | Take-out stroke: 170mm; |
| اڑانے والی کلیمپنگ فورس | Blowing clamping force: 200KN (single side); |
| Blow Core Stroke | Blow core stroke: 250mm; |
| Blow Mold Stroke | Blow mold stroke: 75+75mm; |
| Oil Tank Volume | Oil tank VOL: 300L; |
| Overall Dimensions (L×W×H) | Size(L×W×H): 4.2*1.4*2.9m; |
| Total Weight | Weight: 6T. |
The EPY150-V4 is a premium سنگل اسٹیج انجیکشن اسٹریچ بلو مولڈنگ مشین designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.
پروڈکٹ کا جائزہ
دی EPY150-V4 is an advanced ایک قدمی انجیکشن بلو مولڈنگ مشین that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.
Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be compatible with Japanese ASB-12M molds, allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.
- ✔ Capacity: 20ml - 2500ml bottles
- ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
- ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
- ✔ Energy Saving: Nano-far-infrared heating technology
Technical Specifications: EPY150-V4
(موبائل پر مکمل ٹیبل دیکھنے کے لیے بائیں/دائیں سوائپ کریں)
| پیرامیٹر | یونٹ | قدر / اختیارات | |||
|---|---|---|---|---|---|
| مشین کور ڈیٹا | |||||
| سکرو قطر | ملی میٹر | 40 | 50 (Std) | 55 | 60 |
| Theoretical Injection Volume | cm³ | 188 | 310 | 380 | 480 |
| انجیکشن کلیمپنگ فورس | کے این | 150 | |||
| اڑانے والی کلیمپنگ فورس | کے این | 200 | |||
| کل پاور | کلو واٹ | 53.2 | |||
| مشین کا وزن | ٹن | 6 | |||
| طول و عرض (L*W*H) | ملی میٹر | 4200 x 1400 x 2900 | |||
| Production Capabilities | |||||
| Cavities (PCS) | - | 1 | 3 | 6 | 8 |
| زیادہ سے زیادہ بوتل کا حجم | ملی لیٹر | 2500 | 900 | 100 | 20 |
| زیادہ سے زیادہ بوتل قطر | ملی میٹر | 118 | 66 | 45 | 26 |
Premium Component Integration
Servo & Control Systems
Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.
Global Brand Components
- USA: Parker high-pressure valves.
- Japan: Yaskawa turntable motors, NSK lead screws.
- Taiwan: YUKEN hydraulic pressure control valves.
- Italy: Imported oil tubing materials.
Advanced Heating & Molding
Features a Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.
مینوفیکچرنگ ایکسیلنس
Ever-Power's ISBM بلو مولڈنگ مشین factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.
Crucial for Quality: Oil-Free Air Compressor System
دی ایک قدم بوتل اڑانے کا سامان relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.
Ever-Power supplies matching تیل سے پاک اسکرو ایئر کمپریسرز. Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.
High-Pressure Oil-Free Air Compressor
Applications & Product Types
The EPY150-V4 is a versatile دواسازی کی بوتلوں کے لئے ایک قدم دھچکا مولڈنگ مشین and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:
- Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
- Pharmaceuticals: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
- Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
- Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.
اکثر پوچھے گئے سوالات
1. Is the EPY150-V4 compatible with existing molds?
Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.
2. What is the benefit of the "Conditioning" station in this 4-station machine?
The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.
3. What materials can the EPY150-V4 process?
It is a highly versatile انٹیگریٹڈ بلو مولڈنگ مشین capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.
4. What is the lead time for a custom machine and mold?
Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.
5. How does the Nano-far-infrared heating save energy?
Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely توانائی کی بچت ایک قدم دھچکا مولڈنگ مشین حل.
Optimize Your Bottle Production Line Today
اضافی معلومات
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