Full Electric Servo 4-Station One-step Injection Stretch Blow Moulding Machine
Discover Ever Power’s Full Electric 4-Station One-Step Injection Stretch Blow Molding Machine. Efficient, energy-saving ISBM equipment compatible with ASB-12M molds. High-precision production for PET, PP, PETG pharma and cosmetic bottles.
Welcome to Ever Power. We specialize in providing top-tier plastic container manufacturing solutions. Our Full Electric 4-Station One-step Injection Stretch Blow Moulding Machine is engineered for high-precision, automated production. Designed to be fully compatible with Japanese ASB-12M molds, this equipment offers seamless integration for manufacturers demanding efficiency, flexibility, and exceptional product quality.
Product Parameters
| Technical Standard | |
|---|---|
| 01 | Using 10 sets of servo motor control systems; |
| 02 | Inovance/ WEICHI servo motor power: 102.8KW; |
| 03 | Using the Inovance/ MiRLE PLC; |
| 04 | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| 05 | The blow molding structure adopts dual servo motor mold clamping system with high-pressure compensation function; |
| 06 | Using the American Parker high-pressure valve; |
| 07 | Using the Airtak air cylinder; |
| 08 | Using integrated control box to control temperature, which is highly accurate, stable and easy to operate; |
| 09 | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| 10 | Lead screw: NSK Japan; |
| 11 | Compatible with Japanese ASB-12M mould; |
| 12 | Total power of the machine: 112.8KW. |
| Machine Parameter | |
|---|---|
| قطر پیچ | 50mm(optional) |
| Theoretical Injection Capacity | 392g |
| Injection clamping force | 150KN |
| Upper mold stroke | 250mm |
| Lower mold stroke | 205mm |
| TEMP. Regulating core stroke | 250mm |
| TEMP. regulating barrel stroke | 230mm |
| Take-out stroke | 170mm |
| Blowing clamping force | 200KN (single side) |
| Blow core stroke | 250mm |
| Blow mold stroke | 75+75mm |
| Size(L×W×H) | 5.2 * 1.8 * 3.3m |
| وزن | 7T |
| Machine Specification | |||||
|---|---|---|---|---|---|
| مورد | واحد | Values | |||
| Name | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| Model | - | EPY150-V4-EV | |||
| Manufacturer | - | Ever Power | |||
| Material | - | PET/PETG | |||
| قطر پیچ | MM | 40 | 50 | 55 | / |
| Theoretical Injection Volume | CM³ | 188 | 392 | 475 | / |
| Screw Rotational Speed | دور در دقیقه | 350 | 350 | 350 | / |
| نیروی بستن تزریق | KN | 150 | |||
| نیروی بستن دمیدن | KN | 200 | |||
| Motor Power | کیلو وات | 102.8 | |||
| Heating Power | کیلو وات | 10 | |||
| Blowing Air Pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 5200 x 1800 x 3300 | |||
| وزن | T | 7 | |||
| ابعاد محصول | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| قطر بطری | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height | MM | 210 | 150 | 100 | |||||
| Neck Diameter | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
Introduction to One-Step Processing
One-step Injection Stretch Blow Molding (ISBM) is an advanced, highly efficient plastic container forming process. It is widely applied in producing high-precision, demanding hollow plastic products. The core advantage of this دستگاه قالب گیری ضربه ای یک مرحله ای is that injection, stretching, and blow molding are continuously completed within a single piece of equipment. This eliminates intermediate steps like preform cooling, storage, and secondary reheating, significantly boosting production speed and product consistency.
The 4-Station Process Flow
Our machine utilizes a 4-station rotational system, adding a crucial conditioning phase compared to standard 3-station models:
- Station 1: Injection - The plastic melt is injected into the cavity to form a precise preform.
- Station 2: Preform Tail Cutting / Heat Preservation - The preform temperature is optimized and conditioned for ideal stretching parameters.
- Station 3: Stretch Blow Moulding - The preform is stretched axially and blown radially to achieve the final shape.
- Station 4: Bottle Take-out - The finished, cooled container is automatically ejected.
Core Advantages & Benefits
- ✔️ Highly Energy Efficient: Uses residual injection heat for blowing, reducing energy consumption by roughly 40%.
- ✔️ Superior Performance: Directional molecular stretching greatly improves pressure resistance, gas barrier, and transparency.
- ✔️ High Precision & Stability: Fully automated, full-electric control reduces human error, ideal for large-scale production.
- ✔️ Cost-Effective Operation: Low power usage, minimal footprint, and high material utilization (minimal waste).
ترکیب تجهیزات و فناوریهای کلیدی
This دستگاه قالب گیری بادی ISBM consists of five major, high-precision systems:
1. Injection System (Patented Design)
Powered by a servo-driven unit for rapid response, the injection system features our highly efficient, طراحی پیچ ثبت اختراع شده. This ensures exceptional plasticization and uniform melt, which is critical for flawless preforms. Temperature is controlled tightly within ±1°C.
۲. سیستم گرمایش
Utilizes zoned heating control to manage different areas of the preform accurately. Features non-contact temperature measurement to prevent surface damage and adaptive power adjustments based on operating speeds.
۳. سیستم قالبگیری بادی کششی
Engineered with a high-speed stretching mechanism (up to 400mm/s with ±0.1mm accuracy). The high-pressure gas is strictly managed by independent regulating valves, keeping fluctuations under ±0.05MPa to guarantee perfect forming.
4. Advanced Mold System
Our machine utilizes a multi-station rotational structure. Below you can see the comparison between a 3-station and a 4-station mold setup. The 4-station design on this machine offers enhanced conditioning for complex materials.
پیکربندی قالب ۳ ایستگاهی
4-Station Mold Configuration (Standard for this model)
These complex mold systems require highly sophisticated wiring and cooling channels. Our molds boast a cavity roughness of Ra≤0.8μm and advanced cooling designs that reduce cooling time by 30%.
In addition to machinery, Ever Power designs and manufactures custom injection stretch blowing molds.
5. Smart Control System
Equipped with a multi-axis motion controller to ensure perfect station synchronization. The system auto-optimizes processing parameters based on live data and features remote monitoring for rapid fault diagnosis.
Compatible Materials & Applications
ما خط قالب گیری بادی PET یک مرحله ای با اتوماسیون is incredibly versatile, suitable for processing various thermoplastic materials:
- پت: Perfect for beverage bottles and food jars (high transparency, excellent barrier, recyclable).
- پی پی: Ideal for hot-filling (e.g., hot tea or juice), withstanding temperatures over 120°C.
- پتگ: Exceptional for high-end cosmetics (mascara, lip gloss, thick-walled jars) due to its chemical resistance, toughness, and prevention of stress whitening.
- کامپیوتر: Used for baby bottles and space cups for its high impact strength and heat resistance.
The Critical Role of the Blowing Air Compressor
For a one-step machine to function correctly, a high-quality blowing air compressor is indispensable. It supplies the high-pressure air needed to expand the preform into the mold cavity. In industries like pharma and food packaging, this air must be strictly oil-free to prevent product contamination.
Furthermore, stable pressure and consistent flow rates are vital. Any fluctuation can cause variations in bottle wall thickness or incomplete forming. Ever Power supplies matching, high-performance oil-free air compressors specifically calibrated for our ISBM equipment, ensuring your production remains stable, efficient, and hygienic.
Genuine Customer Feedback
"We integrated the 4-station ISBM machine into our pharmaceutical packaging line in Germany. The precision is unmatched, which is critical for our medicinal syrup bottles. The full electric operation is clean, quiet, and fits our cleanroom standards perfectly."
- Production Director, Pharma Packaging GmbH, Germany
"As a cosmetics brand in South Korea, we needed a machine to handle thick-walled PETG jars. The conditioning station on this 4-station model prevents stress whitening entirely. Plus, being able to run our old ASB-12M molds saved us thousands in tooling costs."
- Plant Manager, K-Beauty Containers, South Korea
"We bought this unit for PP hot-fill juice bottles. The temperature control is incredibly accurate. Ever Power also provided the matched oil-free compressor, and the whole system has been running flawlessly 24/7 with very low energy consumption."
- Operations Head, Beverage Solutions Inc., USA
سوالات متداول (FAQ)
1. Is this machine 100% compatible with Japanese ASB-12M molds?
Yes, the machine's mold mounting dimensions and operational strokes are specifically engineered to accept ASB-12M series molds. This allows you to upgrade to our modern, energy-efficient platform while utilizing your existing mold inventory without modifications.
2. What is the benefit of the 4th station?
The extra station is used for preform temperature conditioning or tail cutting. For materials sensitive to stretch temperatures (like PETG) or asymmetrical bottle designs, this station ensures the preform has an optimal heat profile before blowing, resulting in superior wall thickness distribution.
3. Can it produce biodegradable bottles?
Yes. Provided the appropriate screw and mold are used, the one-step process is excellent for processing biodegradable materials like PLA, alongside traditional plastics like PET, PP, and PC.
4. Why should I choose a full-electric machine over a hydraulic one?
Full-electric machines consume about 40% less energy because servo motors only draw power when moving. They also eliminate the risk of hydraulic oil leaks, ensuring a much cleaner production environment, which is mandatory for food and pharmaceutical packaging.
5. Do you provide training and installation?
Absolutely. Ever Power provides comprehensive global support. We dispatch engineers to your facility to handle equipment installation, system debugging, and hands-on training for your operators to ensure a smooth production launch.
Want to learn more about our manufacturing capabilities?
توضیحات تکمیلی
| ویرایش شده توسط | هیو |
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