4-Station One-Step Injection Stretch Blow Molding Machine
EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.
| Machine Specification | |||||
|---|---|---|---|---|---|
| Item | Unit | Values | |||
| Name | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| Model | - | EPY150-V4 | |||
| Manufacturer | - | Ever Power | |||
| Material | - | PET/PETG | |||
| Screw Diameter | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed | RPM | 270 | 180 | 150 | 150 ~ 220 |
| Injection Clamping Force | KN | 150 | |||
| Blowing Clamping Force | KN | 200 | |||
| Motor Power | KW | 43.2 | |||
| Heating Power | KW | 10 | |||
| Blowing Air Pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 4200 x 1400 x 2900 | |||
| Weight | T | 6 | |||
| Product Dimensions | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| Bottle Diameter | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height | MM | 210 | 150 | 100 | |||||
| Neck Diameter | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
| Technical Item | Specification (English) |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Servo Motor Power | Inovance/ WEICHI servo motor power: 43.2KW; |
| PLC Control System | Using the Inovance/ MiRLE PLC; |
| Turntable Drive System | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| High-pressure Valve | Using the American Parker high-pressure valve; |
| Air Cylinder | Using the Airtak air cylinder; |
| Temperature Control System | Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system; |
| Hydraulic Control Valve | Using hydraulic pressure control valve of YUKEN from Taiwan,China; |
| Oil Tube Material | Oil tube is made of imported material from Italy; |
| Screw Heating System | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| Blow Molding Structure | The blow molding structure adopts hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function; |
| Injection Unit Control | The injection unit is controled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Compatible Mold | Compatible with Japanese ASB-12M mould; |
| Total Machine Power | Total power of the machine:53.2KW. |
| Parameter | Specification (English) |
|---|---|
| Screw Diameter | Screw Diameter: 50mm(optional); |
| Theoretical Injection Capacity | Theoretical Injection Capacity: 310g; |
| Injection Clamping Force | Injection clamping force: 150KN; |
| Upper Mold Stroke | Upper mold stroke: 250mm; |
| Lower Mold Stroke | Lower mold stroke: 205mm; |
| Temp. Regulating Core Stroke | TEMP. Regulating core stroke: 250mm; |
| Temp. Regulating Barrel Stroke | TEMP. regulating barrel stroke: 230mm; |
| Take-out Stroke | Take-out stroke: 170mm; |
| Blowing Clamping Force | Blowing clamping force: 200KN (single side); |
| Blow Core Stroke | Blow core stroke: 250mm; |
| Blow Mold Stroke | Blow mold stroke: 75+75mm; |
| Oil Tank Volume | Oil tank VOL: 300L; |
| Overall Dimensions (L×W×H) | Size(L×W×H): 4.2*1.4*2.9m; |
| Total Weight | Weight: 6T. |
The EPY150-V4 is a premium single stage injection stretch blow molding machine designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.
Product Overview
The EPY150-V4 is an advanced one-step injection blow molding machine that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.
Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be compatible with Japanese ASB-12M molds, allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.
- ✔ Capacity: 20ml - 2500ml bottles
- ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
- ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
- ✔ Energy Saving: Nano-far-infrared heating technology
Technical Specifications: EPY150-V4
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| Parameter | Unit | Value / Options | |||
|---|---|---|---|---|---|
| Machine Core Data | |||||
| Screw Diameter | mm | 40 | 50 (Std) | 55 | 60 |
| Theoretical Injection Volume | cm³ | 188 | 310 | 380 | 480 |
| Injection Clamping Force | KN | 150 | |||
| Blowing Clamping Force | KN | 200 | |||
| Total Power | KW | 53.2 | |||
| Machine Weight | Ton | 6 | |||
| Dimensions (L*W*H) | mm | 4200 x 1400 x 2900 | |||
| Production Capabilities | |||||
| Cavities (PCS) | - | 1 | 3 | 6 | 8 |
| Max Bottle Volume | ml | 2500 | 900 | 100 | 20 |
| Max Bottle Diameter | mm | 118 | 66 | 45 | 26 |
Premium Component Integration
Servo & Control Systems
Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.
Global Brand Components
- USA: Parker high-pressure valves.
- Japan: Yaskawa turntable motors, NSK lead screws.
- Taiwan: YUKEN hydraulic pressure control valves.
- Italy: Imported oil tubing materials.
Advanced Heating & Molding
Features a Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.
Manufacturing Excellence
Ever-Power's ISBM blow molding machine factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.
Crucial for Quality: Oil-Free Air Compressor System
The one step bottle blowing equipment relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.
Ever-Power supplies matching Oil-Free Screw Air Compressors. Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.
High-Pressure Oil-Free Air Compressor
Applications & Product Types
The EPY150-V4 is a versatile one step blow molding machine for pharmaceutical bottles and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:
- Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
- Pharmaceuticals: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
- Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
- Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.
Frequently Asked Questions
1. Is the EPY150-V4 compatible with existing molds?
Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.
2. What is the benefit of the "Conditioning" station in this 4-station machine?
The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.
3. What materials can the EPY150-V4 process?
It is a highly versatile integrated blow molding machine capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.
4. What is the lead time for a custom machine and mold?
Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.
5. How does the Nano-far-infrared heating save energy?
Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely energy efficient one step blow molding machine solution.
Optimize Your Bottle Production Line Today
Additional information
| Edited by | hyw |
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