High-Tonnage 4-Station One-Step ISBM Machine
Maximize output with the EPY200-V4 One-Step Injection Stretch Blow Molding Machine. Features 300KN injection clamping, up to 12 cavities, and AOKI 250 mold compatibility. Ideal for high-volume PET/PC production.
| Technical Standard | |
|---|---|
| 01 | Using 3 sets of servo pump systems; |
| 02 | Inovance/ WEICHI servo motor power: 49.2KW; |
| 03 | Using the Inovance/ MiRLE PLC; |
| 04 | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| 05 | Using the American Parker high-pressure valve; |
| 06 | Using the Airtak air cylinder; |
| 07 | Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system; |
| 08 | Using hydraulic pressure control valve of YUKEN from Taiwan,China; |
| 09 | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| 10 | The blow molding structure adopts hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function; |
| 11 | The injection unit is controlled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| 12 | Total power of the machine: 59.2KW. |
| Machine Parameter | |
|---|---|
| Screw Diameter | 50mm(optional) |
| Theoretical Injection Capacity | 310g |
| Injection clamping force | 300KN |
| Upper mold stroke | 460mm |
| Lower mold stroke | 210mm |
| TEMP. Regulating core stroke | 250mm |
| TEMP. regulating barrel stroke | 250mm |
| Take-out stroke | 175mm |
| Blowing clamping force | 200KN (single side) |
| Blow core stroke | 300mm |
| Blow mold stroke | 75+75mm |
| Oil tank VOL | 300L |
| Size(L×W×H) | 4.8 * 2 * 3.2m |
| Weight | 13T |
| Machine Specification | |||||
|---|---|---|---|---|---|
| Item | Unit | Values | |||
| Name | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| Model | - | EPY200-V4 | |||
| Manufacturer | - | Ever Power | |||
| Material | - | PET/PETG | |||
| Screw Diameter | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed | RPM | 270 | 180 | 150 | 150 ~ 220 |
| Injection Clamping Force | KN | 300 | |||
| Blowing Clamping Force | KN | 200 | |||
| Motor Power | KW | 49.2 | |||
| Heating Power | KW | 10 | |||
| Blowing Air Pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 4800 x 2000 x 3200 | |||
| Weight | T | 13 | |||
| Product Dimensions | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 10 | 12 |
| Bottle Diameter | MM | 118 | 110 | 105 | 100 | 68 | 65 | 48 | 45 | 38 | 26 |
| Bottle Height | MM | 210 | 150 | 100 | |||||||
| Neck Diameter | MM | 83 | 68 | 68 | 65 | 55 | 50 | 40 | 25 | 23 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 750 | 350 | 200 | 100 | 50 | 30 | 20 |
| Max. Bottle Weight | G | 150 | 65 | 45 | 35 | 30 | 28 | 25 | 20 | 15 | 10 |
300KN Injection Clamping | Up to 12 Cavities | AOKI 250 Mold Compatibility
The EPY200-V4 is the heavy-duty powerhouse of the 4-station series. With a massive 300KN injection clamping force and a robust 13-ton structure, it is engineered for high-volume production of small pharmaceutical bottles (up to 12 cavities) or large wide-mouth jars up to 2.5L.
Machine Overview
The EPY200-V4 distinguishes itself with superior stability and output capacity. Unlike lighter models, its 300KN injection clamping force ensures precision molding of preforms even with high-cavitation molds (up to 12 cavities for 20ml bottles).
This machine utilizes a 4-station rotary table (Injection, Conditioning, Stretch-Blow, Ejection), allowing for the production of complex shapes like flat, oval, or square bottles with perfect wall distribution.
The EPY200 series is designed to be compatible with Japanese AOKI 250 machine model molds (Model EPY200-V4-B), allowing you to leverage existing high-quality tooling on a cost-effective, modern platform.
Technical Specifications: EPY200-V4
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| Item | Parameters | |||
|---|---|---|---|---|
| Machine Core Data | ||||
| Screw Diameter (mm) | 40 | 50 (Std) | 55 | 60 |
| Theoretical Injection Volume (cm³) | 188 | 310 | 380 | 480 |
| Injection Clamping Force | 300 KN | |||
| Blowing Clamping Force | 200 KN | |||
| Total Power | 59.2 KW | |||
| Machine Weight | 13 Tons | |||
| Dimensions (L*W*H) | 4800 x 2000 x 3200 mm | |||
| Product Dimensions & Cavities | ||||
| Cavity Count | 1 | 4 | 8 | 12 |
| Max Bottle Volume (ml) | 2500 | 750 | 50 | 20 |
| Bottle Diameter (mm) | 118 | 100 | 45 | 26 |
Engineered for Durability
Heavy-Duty Drive System
The EPY200-V4 uses 3 sets of servo pump systems for energy-efficient hydraulic power. The turntable is driven by a precision Yaskawa (Japan) servo motor, ensuring rapid and accurate indexing of the 13-ton machine.
Premium Control & Heating
Equipped with an Inovance/MIRLE PLC control system and a Nano-far-infrared heating ring (10KW). The nano-heating technology improves plasticizing efficiency and reduces warm-up time.
Global Component Sourcing
- High Pressure Valves: Parker (USA)
- Hydraulic Control Valves: YUKEN (Taiwan)
- Air Cylinders: Airtak
- Oil Tube Material: Imported from Italy
World-Class Manufacturing Facility
Required Power: Oil-Free Air Compressor
To operate the EPY200-V4 at peak performance, a consistent high-pressure air supply (2.0 - 3.5 Mpa) is essential for the blowing stage.
Ever-Power provides integrated Oil-Free Screw Air Compressor solutions. For high-cavity pharmaceutical lines (12 cavities), utilizing oil-free air is critical to prevent contamination across all bottles simultaneously, ensuring FDA compliance and product safety.
Frequently Asked Questions
1. Why choose the EPY200-V4 over the EPY150-V4?
The EPY200-V4 offers double the injection clamping force (300KN vs 150KN). This allows it to run molds with higher cavitation (up to 12 cavities vs 8) and handle larger preforms for wider jars, making it ideal for higher production volumes.
2. Can I use my existing AOKI molds on this machine?
Yes, the EPY200-V4 series includes specific models compatible with Japanese AOKI 250 molds. Please specify your existing mold type when requesting a quote so we can configure the platens accordingly.
3. What is the power consumption?
The total installed power is 59.2 KW. However, thanks to the 3 servo pump systems and nano-infrared heaters, actual power consumption during stable running is typically 40-60% of the total rating.
4. What materials can be processed?
It processes PET, PETG, PC, PP, and Tritan. The high injection force is particularly beneficial for PC (Polycarbonate) processing, which requires higher injection pressures.
5. What is the delivery time for this 13-ton machine?
Due to the size and robust construction of the EPY200-V4, standard production time is approximately 90 days. Custom mold design and testing are performed concurrently.
Scale Up Your Production with EPY200-V4
Additional information
| Edited by | hyw |
|---|
