4-நிலைய ஒரு-படி ஊசி நீட்டிப்பு ஊது அச்சு இயந்திரம்
EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.
| Machine Specification | |||||
|---|---|---|---|---|---|
| பொருள் | அலகு | Values | |||
| Name | - | One-step Injection Stretch Blow Moulding Machine (4-station) | |||
| மாதிரி | - | EPY150-V4 | |||
| Manufacturer | - | Ever Power | |||
| Material | - | PET/PETG | |||
| திருகு விட்டம் | MM | 40 | 50 | 55 | 60 |
| Theoretical Injection Volume | CM³ | 188 | 310 | 380 | 480 |
| Screw Rotational Speed | RPM | 270 | 180 | 150 | 150 ~ 220 |
| ஊசி இறுக்கும் விசை | கே.என். | 150 | |||
| ஊதுதல் இறுக்கும் விசை | கே.என். | 200 | |||
| Motor Power | கே.டபிள்யூ. | 43.2 | |||
| Heating Power | கே.டபிள்யூ. | 10 | |||
| Blowing Air Pressure | Mpa | 2.0-3.5 | |||
| Cooling Water Pressure | Mpa | 0.4-0.6 | |||
| Machine Oil Cooler Water Pressure | Mpa | 0.3-0.4 | |||
| Machine Oil Cooler Water Temperature | °C | 20-25 | |||
| Voltage | V | 370-400 | |||
| Size (L*W*H) | MM | 4200 x 1400 x 2900 | |||
| எடை | T | 6 | |||
| தயாரிப்பு பரிமாணங்கள் | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Product Quantity | PCS | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| பாட்டில் விட்டம் | MM | 118 | 80 | 66 | 56 | 54 | 45 | 28 | 26 |
| Bottle Height | MM | 210 | 150 | 100 | |||||
| Neck Diameter | MM | 83 | 62 | 48 | 38 | 32 | 25 | 17 | 15 |
| Max. Bottle Volume | ML | 2500 | 1500 | 900 | 400 | 250 | 100 | 30 | 20 |
| Max. Bottle Weight | G | 130 | 65 | 43 | 32 | 26 | 22 | 18 | 16 |
| Technical Item | Specification (English) |
|---|---|
| Servo Pump System | Using 3 sets of servo pump systems; |
| Servo Motor Power | Inovance/ WEICHI servo motor power: 43.2KW; |
| PLC Control System | Using the Inovance/ MiRLE PLC; |
| Turntable Drive System | The turntable is equipped with a Japan Yaskawa servo motor or a WEICHI servo motor with a Taiwan TSUNTIEN reducer; |
| High-pressure Valve | Using the American Parker high-pressure valve; |
| Air Cylinder | Using the Airtak air cylinder; |
| Temperature Control System | Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system; |
| Hydraulic Control Valve | Using hydraulic pressure control valve of YUKEN from Taiwan,China; |
| Oil Tube Material | Oil tube is made of imported material from Italy; |
| Screw Heating System | The screw is heated by a nano-far-infrared energy-saving heating ring(10KW); |
| Blow Molding Structure | The blow molding structure adopts hydraulic cylinder or dual servo motor mold clamping system with high-pressure compensation function; |
| Injection Unit Control | The injection unit is controled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor; |
| Compatible Mold | Compatible with Japanese ASB-12M mould; |
| Total Machine Power | Total power of the machine:53.2KW. |
| அளவுரு | Specification (English) |
|---|---|
| திருகு விட்டம் | Screw Diameter: 50mm(optional); |
| Theoretical Injection Capacity | Theoretical Injection Capacity: 310g; |
| ஊசி இறுக்கும் விசை | Injection clamping force: 150KN; |
| மேல் அச்சு ஸ்ட்ரோக் | Upper mold stroke: 250mm; |
| கீழ் அச்சு நகர்வு | Lower mold stroke: 205mm; |
| மையத் துடிப்பை ஒழுங்குபடுத்தும் வெப்பநிலை | TEMP. Regulating core stroke: 250mm; |
| Temp. Regulating Barrel Stroke | TEMP. regulating barrel stroke: 230mm; |
| Take-out Stroke | Take-out stroke: 170mm; |
| ஊதுதல் இறுக்கும் விசை | Blowing clamping force: 200KN (single side); |
| Blow Core Stroke | Blow core stroke: 250mm; |
| Blow Mold Stroke | Blow mold stroke: 75+75mm; |
| Oil Tank Volume | Oil tank VOL: 300L; |
| Overall Dimensions (L×W×H) | Size(L×W×H): 4.2*1.4*2.9m; |
| Total Weight | Weight: 6T. |
The EPY150-V4 is a premium ஒற்றை நிலை ஊசி நீட்டிப்பு ஊது அச்சு இயந்திரம் designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.
தயாரிப்பு கண்ணோட்டம்
தி EPY150-V4 is an advanced ஒரு-படி ஊசி ஊது அச்சு இயந்திரம் that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.
Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be ஜப்பானிய ASB-12M அச்சுகளுடன் இணக்கமானது, allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.
- ✔ Capacity: 20ml - 2500ml bottles
- ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
- ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
- ✔ Energy Saving: Nano-far-infrared heating technology
Technical Specifications: EPY150-V4
(மொபைலில் முழு அட்டவணையைக் காண இடது/வலதுபுறம் ஸ்வைப் செய்யவும்)
| அளவுரு | அலகு | மதிப்பு / விருப்பங்கள் | |||
|---|---|---|---|---|---|
| இயந்திர மையத் தரவு | |||||
| திருகு விட்டம் | மிமீ | 40 | 50 (நிலையானது) | 55 | 60 |
| Theoretical Injection Volume | செ.மீ³ | 188 | 310 | 380 | 480 |
| ஊசி இறுக்கும் விசை | கே.என். | 150 | |||
| ஊதுதல் இறுக்கும் விசை | கே.என். | 200 | |||
| மொத்த சக்தி | கே.டபிள்யூ. | 53.2 | |||
| இயந்திர எடை | டன் | 6 | |||
| பரிமாணங்கள் (நீளம்*அகலம்*உயரம்) | மிமீ | 4200 x 1400 x 2900 | |||
| Production Capabilities | |||||
| Cavities (PCS) | - | 1 | 3 | 6 | 8 |
| அதிகபட்ச பாட்டில் அளவு | எம்.எல். | 2500 | 900 | 100 | 20 |
| அதிகபட்ச பாட்டில் விட்டம் | மிமீ | 118 | 66 | 45 | 26 |
Premium Component Integration
Servo & Control Systems
Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.
Global Brand Components
- அமெரிக்கா: Parker high-pressure valves.
- ஜப்பான்: Yaskawa turntable motors, NSK lead screws.
- தைவான்: YUKEN hydraulic pressure control valves.
- Italy: Imported oil tubing materials.
Advanced Heating & Molding
அம்சங்கள் A Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.
உற்பத்தி சிறப்பு
Ever-Power's ISBM ஊது அச்சு இயந்திரம் factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.
Crucial for Quality: Oil-Free Air Compressor System
தி ஒரு படி பாட்டில் ஊதும் உபகரணங்கள் relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.
Ever-Power supplies matching எண்ணெய் இல்லாத திருகு காற்று அமுக்கிகள். Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.
High-Pressure Oil-Free Air Compressor
Applications & Product Types
The EPY150-V4 is a versatile மருந்து பாட்டில்களுக்கான ஒரு படி ஊது அச்சு இயந்திரம் and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:
- Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
- மருந்துப் பொருட்கள்: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
- Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
- Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.
அடிக்கடி கேட்கப்படும் கேள்விகள்
1. Is the EPY150-V4 compatible with existing molds?
Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.
2. What is the benefit of the "Conditioning" station in this 4-station machine?
The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.
3. What materials can the EPY150-V4 process?
It is a highly versatile ஒருங்கிணைந்த ஊது அச்சு இயந்திரம் capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.
4. What is the lead time for a custom machine and mold?
Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.
5. How does the Nano-far-infrared heating save energy?
Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely energy efficient one step blow molding machine solution.
Optimize Your Bottle Production Line Today
கூடுதல் தகவல்
| பதிப்பித்தவர் | ஹைவ் |
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