Máquina de moldeo por soplado y estirado por inyección de 4 estaciones y un solo paso

Máquina de moldeo por soplado de un solo paso
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EPY150-V4 4-Station One-Step Injection Stretch Blow Molding Machine by Ever-Power. Compatible with ASB-12M molds. High-speed ISBM solution for 20ml-2.5L PET/PC/PP bottles. Energy-saving servo technology.

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Especificaciones de la máquina
Artículo Unidad Valores
Nombre - Máquina de moldeo por soplado y estirado por inyección de un solo paso (4 estaciones)
Modelo - EPY150-V4
Fabricante - Poder eterno
Material - PET/PETG
Diámetro del tornillo MM 40 50 55 60
Volumen de inyección teórico CM³ 188 310 380 480
Velocidad de rotación del tornillo RPM 270 180 150 150 ~ 220
Fuerza de sujeción por inyección KN 150
Fuerza de sujeción por soplado KN 200
Potencia del motor KW 43.2
Potencia de calentamiento KW 10
Presión de soplado de aire Mpa 2.0-3.5
Presión del agua de refrigeración Mpa 0.4-0.6
Presión del agua del enfriador de aceite de la máquina Mpa 0.3-0.4
Temperatura del agua del enfriador de aceite de la máquina °C 20-25
Voltaje V 370-400
Tamaño (L*An*Al) MM 4200 x 1400 x 2900
Peso T 6
Dimensiones del producto
Cantidad de producto PCS 1 2 3 4 5 6 7 8
Diámetro de la botella MM 118 80 66 56 54 45 28 26
Altura de la botella MM 210 150 100
Diámetro del cuello MM 83 62 48 38 32 25 17 15
Volumen máximo de la botella ML 2500 1500 900 400 250 100 30 20
Peso máximo de la botella GRAMO 130 65 43 32 26 22 18 16
Technical Item Specification (English)
Servo Pump System Using 3 sets of servo pump systems;
Servo Motor Power Potencia del servomotor Inovance/WEICHI: 43,2 KW;
PLC Control System Utilizando el PLC Inovance/MiRLE;
Turntable Drive System La plataforma giratoria está equipada con un servomotor Yaskawa de Japón o un servomotor WEICHI con un reductor TSUNTIEN de Taiwán;
High-pressure Valve Utilizando la válvula de alta presión Parker estadounidense;
Air Cylinder Utilizando el cilindro neumático Airtak;
Temperature Control System Using integrated control box to control temperature, which is highly accurate, stable, and easy to operate; alternatively, you can choose the system's built-in temperature control system;
Hydraulic Control Valve Utilizando una válvula de control de presión hidráulica de YUKEN de Taiwán, China;
Oil Tube Material El tubo de aceite está fabricado con material importado de Italia;
Screw Heating System El tornillo se calienta mediante un anillo calefactor de bajo consumo energético de nano-infrarrojo lejano (10 kW);
Blow Molding Structure La estructura de moldeo por soplado adopta un sistema de sujeción del molde mediante cilindro hidráulico o servomotor doble con función de compensación de alta presión;
Injection Unit Control The injection unit is controled by single cylinder. The melt motor may be controlled either hydraulically or by a servo motor;
Compatible Mold Compatible con el molde japonés ASB-12M;
Total Machine Power Total power of the machine:53.2KW.
Parámetro Specification (English)
Diámetro del tornillo Screw Diameter: 50mm(optional);
Capacidad de inyección teórica Theoretical Injection Capacity: 310g;
Fuerza de sujeción por inyección Injection clamping force: 150KN;
Trazo superior del molde Upper mold stroke: 250mm;
Trazo de molde inferior Lower mold stroke: 205mm;
Temp. Regulating Core Stroke TEMP. Regulating core stroke: 250mm;
Temp. Regulating Barrel Stroke TEMP. regulating barrel stroke: 230mm;
Take-out Stroke Take-out stroke: 170mm;
Fuerza de sujeción por soplado Blowing clamping force: 200KN (single side);
Blow Core Stroke Blow core stroke: 250mm;
Blow Mold Stroke Blow mold stroke: 75+75mm;
Oil Tank Volume Oil tank VOL: 300L;
Overall Dimensions (L×W×H) Size(L×W×H): 4.2*1.4*2.9m;
Total Weight Weight: 6T.

 

The EPY150-V4 is a premium máquina de moldeo por soplado y estirado por inyección de una sola etapa designed for versatility and precision. Featuring a 4-station rotary design, it offers seamless production for high-quality cosmetic, pharmaceutical, and baby bottles ranging from 20ml to 2500ml.

HGY150-V4 One Step Injection Stretch Blow Molding Machine

Descripción general del producto

El EPY150-V4 is an advanced máquina de moldeo por soplado e inyección de un solo paso that integrates injection, temperature conditioning, stretch-blowing, and ejection into one compact unit. This 4-station architecture allows for precise control over the preform temperature, enabling the production of complex shapes (oval, flat, square) and high-quality containers with zero flash or parting lines.

Key Highlight: Ideally suited for manufacturers looking to upgrade or expand, the EPY150-V4 is designed to be Compatible con los moldes japoneses ASB-12M., allowing for seamless integration into existing production lines without rendering your current mold inventory obsolete.

  • ✔ Capacity: 20ml - 2500ml bottles
  • ✔ Materials: PET, PETG, PC, PP, Tritan, PPSU
  • ✔ Clamping Force: 150KN (Injection) / 200KN (Blowing)
  • ✔ Energy Saving: Nano-far-infrared heating technology

Technical Specifications: EPY150-V4

(Desliza hacia la izquierda o hacia la derecha para ver la tabla completa en dispositivos móviles)

Parámetro Unidad Valor / Opciones
Datos del núcleo de la máquina
Diámetro del tornillo mm 40 50 (Std) 55 60
Volumen de inyección teórico cm³ 188 310 380 480
Fuerza de sujeción por inyección KN 150
Fuerza de sujeción por soplado KN 200
Potencia total KW 53.2
Peso de la máquina Tonelada 6
Dimensiones (largo*ancho*alto) mm 4200 x 1400 x 2900
Production Capabilities
Cavities (PCS) - 1 3 6 8
Volumen máximo de la botella ml 2500 900 100 20
Diámetro máximo de la botella mm 118 66 45 26

Premium Component Integration

Servo & Control Systems

Equipped with 3 sets of servo pump systems. Utilizes Inovance/WEICHI servo motors (43.2KW power) and PLC control systems (Inovance/MIRLE) for unparalleled precision and energy efficiency.

Global Brand Components

  • USA: Parker high-pressure valves.
  • Japan: Yaskawa turntable motors, NSK lead screws.
  • Taiwan: YUKEN hydraulic pressure control valves.
  • Italy: Imported oil tubing materials.

Advanced Heating & Molding

Features a Nano-far-infrared energy-saving heating ring (10KW) for the screw, ensuring rapid and uniform plasticization. The blow molding structure uses a dual servo motor or hydraulic system with high-pressure compensation.

Excelencia en la fabricación

Ever-Power's Máquina de moldeo por soplado ISBM factory utilizes state-of-the-art machining centers to ensure every EPY150-V4 meets strict tolerances. Our dedicated R&D team focuses on energy-efficient designs that lower your cost per bottle.

ISBM Machine Assembly Line
High Precision CNC Machining
Quality Inspection ISBM
Pruebas de máquina terminadas

Crucial for Quality: Oil-Free Air Compressor System

El Equipo de soplado de botellas de un solo paso relies on high-pressure air to shape the bottle. For the EPY150-V4, which is often used for medical and cosmetic packaging, air purity is non-negotiable.

Ever-Power supplies matching Compresores de aire de tornillo sin aceite. Unlike standard compressors, these ensure that zero oil vapor enters the bottle during the blowing process. This prevents contamination, odor, and rejection rates, ensuring your final product meets strict FDA and GMP hygiene standards.

Compresor neumático de tornillo sin aceite para soplado de botellas de PET

High-Pressure Oil-Free Air Compressor

Applications & Product Types

The EPY150-V4 is a versatile Máquina de moldeo por soplado de un solo paso para botellas farmacéuticas and cosmetic packaging. The 4-station design allows for ample cooling and conditioning time, making it perfect for:

  • Cosmetics: Heavy-wall PETG mascara bottles, cream jars, and lotion bottles with glass-like clarity.
  • Productos farmacéuticos: Precise eye-dropper bottles, pill containers, and syrup bottles utilizing PP or PET.
  • Baby Products: PC, PPSU, or Tritan baby feeding bottles that require high heat resistance and safety.
  • Special Shapes: Non-circular bottles (flat, square, oval) are easily handled via the conditioning station.

Various ISBM Bottles

Special Shape Bottles
Production Detail

Preguntas frecuentes

1. Is the EPY150-V4 compatible with existing molds?

Yes, a major advantage of the EPY150-V4 is its compatibility with Japanese ASB-12M molds. If you currently run ASB machines, you can utilize your existing mold assets on our Ever-Power machine, saving significant capital investment.

2. What is the benefit of the "Conditioning" station in this 4-station machine?

The conditioning station (between injection and blowing) allows for temperature adjustment of the preform. This is critical for producing non-round (oval or flat) bottles, as it allows specific parts of the preform to be hotter or cooler to ensure uniform wall distribution during stretching.

3. What materials can the EPY150-V4 process?

It is a highly versatile máquina de moldeo por soplado integrada capable of processing PET, PETG, PP, PC, Tritan, PS, ABS, and PLA. Changing materials typically requires changing the screw and adjusting process parameters.

4. What is the lead time for a custom machine and mold?

Typically, the manufacturing time for the machine is 60-90 days. If you require custom molds designed by our engineers, we run the mold design and fabrication in parallel with the machine build to minimize delays.

5. How does the Nano-far-infrared heating save energy?

Traditional band heaters waste significant heat to the surrounding air. Our Nano-far-infrared heaters focus the energy directly into the barrel and screw. Combined with the fact that ISBM does not require reheating cold preforms (saving ~40% vs two-step), the EPY150-V4 is an extremely Solución de máquina de moldeo por soplado de un solo paso y de bajo consumo energético.

Optimize Your Bottle Production Line Today

 

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