Professional Manufacturer
EVER POWER — Dedicated ISM Machine Manufacturer with Global Installations
EVER POWER is a specialist manufacturer of automatic one-step injection blow molding machines and precision IBM molds. Our engineering team focuses exclusively on this product category — injection unit design, hot runner systems, three-station rotary indexing and servo-hydraulic control — delivering machines that are operational in verified production facilities across Korea, India, Turkey, Russia, South Africa, Brazil, the USA and Mexico.
Our container range covers 1ml to 2000ml in HDPE, LDPE, PP, PS, ABS, EVA, PCTG and bio-based corn resins. Every machine is CE certified. We provide full pre-sale, in-sale and after-sale support including on-site commissioning, 24x7 service hotline and spare parts supply.
How It Works
One-Step ISM Process: Three Stations, One Continuous Cycle
The ISM (Injection Blow Molding) process integrates preform injection, blow molding and bottle ejection onto a single rotating machine. All three stations operate simultaneously — so output rate is governed only by injection time, not the sum of all three stages.
Plastic is injected into the mold under controlled pressure. The bottle neck, thread and preform geometry are formed here. After the mold opens, the mandrel rotates 120° to Station 2 via the precision angle divider.
The hot preform is inflated by compressed air through the mandrel core. The blow mold cavity determines final bottle shape, diameter and height. The mold opens and the turret advances to Station 3.
Finished bottles are stripped and discharged onto the conveyor. Since all three stations run in parallel, one complete set of bottles is produced every cycle — no deflashing, no reheating, no trimming required.
Three-Station Rotary Principle: Station 1 Injection - Station 2 Blow - Station 3 Stripping
Mandrel and Rotary Turret Internal Structure — Three-Station Simultaneous Operation
See It in Action
EVER POWER ISM Machine Working Video
Watch our EP series ISM machine in live production, demonstrating the three-station simultaneous cycle — injection, blow molding and bottle ejection operating in continuous rotation.
Model Range
EP Series: Five Standard Models, 400KN to 1350KN
All EP series ISM machines share the full European-style frame, servo-hydraulic drive, pressurized boosted clamping and three-station rotary index. Select your model based on required injection weight, cavity count and platen size. Parameters are for reference; EVER POWER reserves the right to modify specifications.
| Parametr | EP40 | EP60 | EP80 | EP110 | EP135 |
|---|---|---|---|---|---|
| Injection System | |||||
| Średnica śruby (mm) | 40/45 | 45/50 | 55 | 65 | 70 |
| Injection Weight (g) | 190/260 | 260/383 | 466 | 540 | 650 |
| Clamping System | |||||
| Injection Clamp Force (KN) | 400 | 600 | 800 | 1100 | 1350 |
| Blow Clamp Force (KN) | 60 | 100 | 120 | 150 | 200 |
| Mould | |||||
| Max Platen L x W (mm) | 480x340 | 600x390 | 800x400 | 1100x460 | 1300x500 |
| Bottle Volume (ml) | 1–1500 | 1–2000 | 1–2000 | 1–2000 | 1–2000 |
| Performance | |||||
| Dry Cycle (S) | 3.5 | 4 | 4 | 4 | 4 |
| Total Power (KW) | 20 | 37 | 55 | 80 | 95 |
| 10ml Max Cavities | 9 | 14 | 20 | 24 | 30 |
| 60ml Max Cavities | 6 | 10 | 14 | 18 | 22 |
| Machine Weight (Ton) | 3.8 | 5 | 10 | 15 | 18 |
All parameters for reference only. EVER POWER reserves the right to modify specifications due to equipment improvements.
Ready to choose the right ISM machine for your production line? Browse the full EP series product catalogue with detailed specifications, cavity tables and application notes for each model.
Browse All ISM Machine ModelsEP60HE — High-Speed Fully Electric ISM Machine
For maximum throughput and pharmaceutical-grade hygiene, the EP60HE uses zero hydraulic oil. Every axis is servo-driven with absolute encoders, delivering 2.5 second dry cycle and 115,000 bottles per day at 30ml.
- ✓Cycle 20% faster than hydraulic IBM — 30ml: 8.2s/cycle, max 115,000 bottles/day
- ✓Energy 30% lower — 30ml bottles: approximately 12 kWh/hour
- ✓Significantly lower noise vs hydraulic machines
- ✓Absolute encoder servo — high repeatability and precision across all 6 servo axes
- ✓Bottom-up design — no lubricant above mold area, full pharmaceutical GMP compliance
- ✓Clamping force adjustable 40–80 tons to suit different product requirements
- ✓Rear conveyor connectable to vision inspection, leak testers, labeling, auto-packing
EP60HE Key Specs
| Średnica śruby | 45/50 mm |
| Injection Weight | 280/360 g |
| Clamping Force | 400–800 KN adjustable |
| Dry Cycle | 2.5 S |
| Całkowita moc | 90 KW |
| Platen Size | 600 x 420 mm |
| Net Weight | 6 Ton |
| Hydraulic Oil | None — fully electric |
Precision Tooling
EP Series IBM Mould Characteristics
- ■Active cavity and neck-block design — independently adjustable cavities and neck blocks. Special oil/water circuits ensure stable preform temperature and fast disassembly during mold changeover.
- ■Premium steel grades — 4Cr13 stainless steel or imported S136 high-strength alloy steel for injection mold bodies (mirror-polish, corrosion resistant, 52 HRC). Magnesium-aluminum alloy available for blow mold bodies.
- ■Optimized hot runner and preform design — minimizes gram weight deviation and wall thickness variation across all cavities. Special mandrel structure enables fast cycle with excellent core cooling.
- ■Precision neck and thread — 100% cap seal integrity. Bottle mouth inner and outer diameters accurate to drawing specification. Thread pitch and flange geometry machined to tolerance.
- ■Zero flash at neck and base — no burrs, no waste material. Bottles exit the machine ready for filling or labeling with no post-process trimming required.
- ■Consistent product dimensions — size, weight, mold parting line and wall thickness consistent across all cavities and all production runs.
Injection Mould Cavity and Neck Block Assembly
Special Core Rod Structure — Fast Cycle, Excellent Cooling
Blow Mould Cavity
Mould Precision Components
Applications
What Containers Can an ISM Machine Produce?
Pharmaceutical
- Eye drop and eye wash bottles (LDPE, 5-30ml)
- Oral tablet and capsule pill bottles (HDPE)
- Liquid medicine and syrup bottles
- Nasal spray pump bottles (PP)
- Vaccine and reagent vials (1-20ml)
Cosmetics
- Roll-on deodorant applicators
- Mascara tubes and wand bottles
- Nail polish bottles (PS, 10-30ml)
- Wide-mouth cream and lotion jars
- Serum and foundation pump bottles
Baby and Food
- Baby feeding bottles (PP, 150-300ml)
- Honey and syrup containers (LDPE)
- PS lactic acid bacteria bottles
- Food supplement bottles
- Yogurt and dairy packaging
Daily Chemical
- Shampoo and conditioner (HDPE/PP)
- Hand sanitizer dispensers
- 500ml to 1000ml PP bottles
- Cleaning product containers
- Industrial fluid sample bottles
Process Comparison
ISM Machine (IBM) vs. Extrusion Blow Molding (EBM)
Understanding these differences helps equipment buyers make the right decision for pharmaceutical, cosmetic and daily chemical container production.
| NIE. | Przedmiot | ISM Machine (IBM) | EBM Machine |
|---|---|---|---|
| 1 | Weight variation | ~1% bottle to bottle | ~3% bottle to bottle |
| 2 | Wall thickness | Uniform throughout body | Varies 10-20% |
| 3 | Bottle neck | No flash, no parting line — injection formed | Cut-off mouth, weakens base and neck |
| 4 | Base convexity | Strong — stable base | Weak — pinch weld instability |
| 5 | Waste / scrap | Zero — no flash or scrap | 20-40% pinch flash scrap per cycle |
| 6 | Environment sensitivity | Not sensitive to ambient changes | Frequent adjustment required |
| 7 | Cavitation and output | High cavity count, high yield, flat mouth | Fewer cavities, uneven neck finish |
| 8 | Mould life | Long — suited to sustained high-volume runs | Shorter life, lower initial cost |
| 9 | Machine footprint | Compact — single integrated machine | More auxiliary equipment, larger floor area |
Technology Overview
ISM Machine vs. ISBM Machine — What Is the Difference?
EVER POWER manufactures both ISM machines (Injection Blow Molding) and ISBM machines (Injection Stretch Blow Molding). Both start with injection molding, but the downstream forming and target applications differ substantially.
| Przedmiot | ISM Machine (IBM) | Maszyna ISBM |
|---|---|---|
| Process | Inject preform — blow directly on mandrel. No stretch rod. | Inject preform — reheat — stretch axially with rod — blow to shape. |
| Materials | HDPE, LDPE, PP, PS, ABS, EVA, PCTG, bio-resin | PET primarily. Also PP, specialty resins. |
| Containers | Pharma vials, eye drops, cosmetic jars, cream bottles, 1ml–2000ml | PET water/juice/CSD bottles, 300ml–2L+ |
| Neck precision | Extremely high — within 0.1mm, no flash, no parting line | High — neck formed at injection stage |
| GMP suitability | Excellent — closed one-step process. EP60HE GMP cleanroom ready. | Good — multi-step requires more cleanroom planning |
| Scrap | Zero | Minimal gate vestige possible |
| Best for | Pharma, cosmetic, baby, daily chemical containers in PP/HDPE/LDPE/PS/PCTG | PET beverage bottles, high-clarity PET jars |
EVER POWER manufactures both ISM and ISBM machines. For PP, HDPE or LDPE pharmaceutical and cosmetic containers — ISM is the right choice. For clear PET beverage bottles — contact us to discuss ISBM options. Send us your bottle drawing and we will confirm the correct technology in writing.
EVER POWER ISBM Machine (EPY Series)
Oil-Free Screw Air Compressor for IBM Lines
In addition to ISM machines and IBM molds, EVER POWER also supplies oil-free screw air compressors — a critical utility component for any injection blow molding production line. The ISM machine requires a continuous, clean compressed air supply at 0.7–1.2 MPa for the blow molding station. Oil contamination in the air supply is a direct cause of bottle surface defects and failed pharmaceutical packaging inspections.
Our oil-free screw compressors are specifically matched to EP series ISM machine air consumption requirements, delivering clean, dry compressed air without risk of oil carry-over. Sourcing the compressor from EVER POWER with the machine eliminates the compatibility and sizing risks that arise when assembling third-party equipment.
Oil-Free Screw Air Compressor — IBM Line Compatible
Turnkey Solutions
Complete ISM Machine Production Line
EVER POWER supplies ISM machines as standalone units or as the center of a complete turnkey bottle production line, pre-matched to the machine output rate and pre-tested before shipment.
Proven Track Record
ISM Machines Operating in 9+ Countries
A-IL Plastic. EP110. 300ml bottles.
JMPL. EP40. 50ml pharmaceutical containers.
EP40. 100ml cosmetic bottles.
EP60. 350ml daily chemical bottles.
Formosa. EP60. 300ml and 1L containers.
Zandei. EP80. 120ml cosmetic bottles.
EP40. PS 100ml pharmaceutical containers.
EP80. 400ml daily chemical bottles.
After-Sales
Comprehensive Support from First Installation to Long-Term Production
Experienced senior engineers handle installation and acceptance testing. They remain on site until stable production is achieved and all operators are fully trained.
Regular scheduled reminders for machine and mold maintenance — reducing wear, avoiding unplanned downtime and minimizing replacement part costs.
Around-the-clock hotline every day of the year. For any IBM machine emergency, contact us immediately — remote diagnostics resolve most faults without an on-site visit.
Adequate inventory of critical wear parts for all EP series ISM machines held in stock — ready for rapid international dispatch to minimize customer downtime.
Individual training covering machine operation, mold process setup, maintenance and troubleshooting — delivered on site during commissioning or by arrangement for new operators.
FAQ
ISM Machine Common Questions
What is an ISM machine?
An ISM machine (Injection Blow Molding machine, also called IBM machine) is a one-step hollow container forming machine. It combines preform injection, blow molding and bottle ejection in a single three-station rotating machine. Unlike EBM (Extrusion Blow Molding), the IBM process produces zero flash, uniform wall thickness and a precision-formed neck thread — making it the standard equipment choice for pharmaceutical and cosmetic container production where neck accuracy is mandatory.
What is the difference between ISM and ISBM machines?
ISM (IBM) inflates the preform directly without a stretch rod — used for PP, HDPE, LDPE, PS, PCTG containers in pharmaceutical, cosmetic and daily chemical applications. ISBM adds an axial stretch rod before blowing, enabling biaxial molecular orientation — used for PET water, juice and CSD bottles. EVER POWER manufactures both. If your project involves PP or HDPE pharmaceutical bottles, ISM is correct. For clear PET beverage bottles, contact us to discuss ISBM.
What materials can EVER POWER ISM machines process?
All EP series ISM machines process HDPE, LDPE, PP, PS (including lactic acid bacteria transparent PS), ABS, EVA, PCTG and bio-based corn material. The EP135 with 6+N barrel zones and 70mm screw at 22:1 L/D also processes PC and PETG engineering resins. Confirm material compatibility with our team before ordering for non-standard compounds.
How do I select the correct ISM machine model?
Three calculations: (1) Total shot weight needed = preform weight × cavities — must be below the model injection weight. (2) Required cavities = target output per hour ÷ (3600 ÷ cycle time). (3) Mold platen fit — your cavity array must fit within the model maximum platen size. Send us your bottle drawing, production target and material and our team will confirm the correct model in writing.
Can the ISM machine meet pharmaceutical GMP requirements?
Yes. The one-step IBM process keeps the container in a closed cycle — no inter-machine transfer, no contamination risk. The EP60HE fully electric model features zero lubricant above the mold area (bottom-up design), fully meeting pharmaceutical hygiene standards. All EP series machines can be configured with stainless steel enclosures for cleanroom Class 100,000 installation. EVER POWER provides equipment documentation to support IQ/OQ/PQ validation.
Do you also supply the oil-free screw air compressor for the IBM line?
Yes. EVER POWER supplies oil-free screw air compressors matched to EP series ISM machine air consumption requirements (0.7–1.2 MPa, 0.7–0.8 M3/min). Sourcing the compressor with the machine eliminates compatibility and sizing issues. Oil-free design ensures no oil carry-over risk to bottles — essential for pharmaceutical and food-grade packaging. Contact us to include the compressor in your production line quotation.