Mesin Pengacuan Tiupan Suntikan Satu Langkah Automatik EP60 600KN Pengilang Botol Kosmetik Farmaseutikal
EVER POWER EP60 IBM machine features 600KN injection clamping force, 260-383g injection weight, 4s dry cycle and up to 14-cavity output. Ideal for pharmaceutical pill bottles, eye drops, cosmetic containers 1-2000ml. European-style structure, servo-hydraulic system, 52-70% operating efficiency. CE ISO certified. Request a quote.
What Is the EVER POWER EP60 One-Step Injection Blow Molding Machine?
The EVER POWER EP60 is a fully automatic one-step IBM (Injection Blow Molding) machine engineered for precision hollow container production. As a dedicated pengeluar mesin pengacuan tamparan suntikan, EVER POWER telah menumpukan kepakaran perkakas dan proses selama beberapa dekad ke dalam model ini, menghasilkan mesin yang memproses keseluruhan botol - daripada suntikan prabentuk hingga peniupan akhir hingga lontaran - disiapkan dalam satu kitaran mesin tanpa campur tangan pengendali, tanpa pemindahan bahan antara mesin dan tanpa pembaziran kilat dan garisan pemisah yang mencirikan sistem peniupan penyemperitan.
Ini mesin IBM satu langkah is the preferred choice for pharmaceutical bottle blowing and cosmetic container manufacturing where dimensional consistency is non-negotiable. Each cycle on the EP60 runs three simultaneous operations: while new preforms are being injection-molded at Station 1, the previous batch is being blown to final shape at Station 2, and the completed bottles from Station 2 are being stripped and conveyed to the outfeed conveyor at Station 3. This triaxial parallelism means the productive output equals the injection cycle time alone - not the sum of injection plus blowing plus ejection - giving the EP60 a significant throughput advantage over two-stage stretch blow systems for small and medium volume containers.
Three-Station Process: How the EP60 Works
Stesen 1 - Suntikan Praform
Granul plastik dicairkan di dalam tong dan disuntik ke dalam rongga suntikan di bawah tekanan terkawal. Geometri leher botol dan benang dibentuk dengan tepat di dalam acuan suntikan. Acuan suntikan terbuka dan mandrel yang membawa acuan panas dipindahkan ke Stesen 2 melalui turet berputar.
Stesen 2 - Acuan Tiup
Praform panas dikembungkan oleh udara termampat dari teras mandrel. Bentuk botol ditentukan sepenuhnya oleh rongga acuan tiup. Udara mengembungkan praform ke luar melawan dinding acuan yang telah disejukkan, dan botol mengambil dimensi akhirnya. Acuan terbuka dan turet mara ke Stesen 3.
Stesen 3 - Lontaran dan Penyampaian
Botol yang telah siap dan disejukkan ditanggalkan dari mandrel dan dilepaskan ke penghantar suapan keluar. Memandangkan ketiga-tiga stesen beroperasi serentak, kitaran berulang secara berterusan. Tiada operasi sekunder, tiada mesin penekan penyahkilat dan tiada pemanasan semula botol diperlukan - ketiga-tiga operasi berkongsi satu jam kitaran.
Main Technical Parameters - EVER POWER EP60
| Parameter | Item (EN) | Unit | EP60 |
|---|---|---|---|
| Sistem Suntikan | |||
| Diameter Skru | Diameter Skru | mm | 45/50 mm |
| Nisbah L/D Skru | Skru L/D | - | 22:1 |
| Berat Suntikan | Berat Suntikan | g | 260/383 g |
| Kuasa Pemanasan | Kuasa Pemanasan | KW | 14 KW |
| Zon Pemanasan Tong | Bilangan Zon Tong | - | 3+N |
| Strok Suntikan | Strok Suntikan | mm | 160 mm |
| Sistem Pengapit | |||
| Daya Pengapit Suntikan | Daya Pengapit Suntikan | KN | 600 |
| Strok Pembukaan Suntikan | Strok Pembukaan untuk Suntikan | mm | 140 mm |
| Daya Pengapit Tiup | Daya Pengapit Tiupan | KN | 100 |
| Pukulan Pembukaan Pukulan | Pukulan Pembukaan untuk Meniup | mm | 140 mm |
| Ketinggian Lif Menara | Mengangkat Ketinggian Meja Putar | mm | 70 mm |
| Acuan | |||
| Saiz Platen Maks (PxL) | Saiz Platen Maks (P x L) | mm | 600x390 mm |
| Ketebalan Acuan | Ketebalan Acuan | mm | 240 mm |
| Diameter Botol Maksimum | Diameter Botol | mm | 120 mm |
| Ketinggian Botol Maksimum | Ketinggian Botol | mm | 220 mm |
| Julat Isipadu Botol | Isipadu Botol yang Sesuai | ml | 1-2000 |
| Strok Pelucutan | Strok Pelucutan | mm | 230 mm |
| Sistem Hidraulik | |||
| Tekanan Hidraulik | Tekanan Hidraulik | MPa | 14 |
| Kuasa Motor | Kuasa Motor | KW | 18.5/22 KW |
| Masa Kitaran Kering | Kitaran Kering | S | 4 |
| Kuasa Keseluruhan | Kuasa Keseluruhan | KW | 37 |
| Kuasa Operasi | Kuasa Operasi | % | 52-70 |
| Parameter Lain | |||
| Tekanan Udara Mampat | Tekanan Udara Min | MPa | 0.7-1.2 |
| Kapasiti Udara | Kapasiti Udara Mampat | M3/min | 0.7 |
| Aliran Air Penyejuk | Aliran Air | M3/j | 4 |
| Tekanan Air Penyejuk | Tekanan Air Penyejuk | MPa | 0.3-0.4 |
| Dimensi (P x L x T) | Dimensi Keseluruhan | M | 3.8x1.4x1.8 M |
| Berat Bersih | Berat Bersih | Tan | 5 Ton |
Nota: Semua parameter adalah untuk rujukan sahaja. EVER POWER berhak untuk mengubah suai spesifikasi disebabkan oleh penambahbaikan peralatan.
Max Cavity Count per Container Volume (EP60 - For Reference)
| Kelantangan | 10ml | 30ml | 60ml | 100ml | 250ml | 500ml | 1000ml |
|---|---|---|---|---|---|---|---|
| Kaviti Maksimum | 14 | 12 | 10 | 8 | 5 | 3 | 2 |
Core Hardware Architecture of the EP60
Bingkai Keluli Gaya Eropah Penuh
CNC-machined monolithic machine bed and platen mounts ensure parallelism between injection and blow clamping platens. Tie-bar surfaces are induction-hardened. The EP60 clamping force is 20-30% above equivalent-tonnage competitors due to the boosted pressurized clamping structure.
Skru dan Laras Bimetallik
The plasticizing unit uses a bimetallic-lined barrel and a hardened alloy screw rated for glass-fiber and mineral-filled compounds. The EP60 screw diameter of 45/50 mm at 22:1 L/D delivers thorough homogenization with a 260/383 g shot capacity, covering the full range of bottle weights for this tonnage class.
Kawalan Hidraulik Injap Berkadaran
Kedua-dua tekanan suntikan dan tekanan tiupan dikawal selia melalui injap hidraulik berkadar servo. Ini membolehkan pemprofilan suntikan berbilang peringkat (halaju isi, pertukaran, tekanan pek) untuk prabentuk berdinding nipis dan kawalan tanjakan tekanan tiupan yang tepat yang menghapuskan kecacatan anyaman jejari yang biasa berlaku dalam sistem injap tiupan peringkat tunggal.
Sistem Kawalan Skrin Sentuh PLC
The EP60 control panel runs a full-color PLC touch-screen with parameter recipe storage. All process variables - temperatures, pressures, velocities, timings - are set and monitored from a single screen. Alarm history, production counters and fault codes are logged and displayed in real time.
Sistem Pelari Panas yang Dioptimumkan
Manifold pelari panas acuan suntikan direka bentuk untuk aliran zon mati sifar, memastikan sisihan berat gram merentasi semua rongga diminimumkan. Ketepatan kawalan suhu hingga tambah atau tolak 1 darjah menghalang degradasi bahan sensitif haba dan penting untuk kejelasan yang konsisten dalam bekas lutsinar.
Reka Bentuk Rod Teras Khas
The mandrels (core rods) feature internal cooling channels that reduce core temperature between the injection and blow stations, accelerating the cooling phase. Fast-cycle mandrels enable the EP60 to achieve a 4 S dry cycle without sacrificing preform cooling uniformity or dimensional stability.
Acuan Tiup Suntikan vs. Acuan Tiup Penyemperitan: Mengapa IBM Menang untuk Kontena Ketepatan
Buyers evaluating hollow container equipment often compare IBM and EBM on capital cost alone. The EP60 is more than a machine choice - it is a process choice that determines your long-term production economics and the quality ceiling your facility can achieve. The comparison below reflects real production differences that directly affect your cost per thousand bottles and your ability to win pharmaceutical and cosmetic supply contracts.
| Tidak. | Item Perbandingan | Suntikan Meniup (IBM) | Penyemperitan Hembusan (EBM) |
|---|---|---|---|
| 1 | Konsistensi Berat Botol | Variasi berat lebih kurang 1% | Variasi berat lebih kurang 3% |
| 2 | Keseragaman Ketebalan Dinding | Ketebalan dinding seragam di seluruh | Ketebalan dinding berbeza-beza 10-20% |
| 3 | Leher Botol / Benang | Tiada deretan, tiada garisan pemisah di leher | Tanda potong, pangkal dan leher yang lemah |
| 4 | Kecembungan Asas | Kecembungan positif yang kuat, asas yang stabil | Kecembungan lemah akibat kimpalan picit |
| 5 | Sisa Bahan | Sifar sisa - tiada kilat atau skrap | Skrap 20-40% daripada kilat picit |
| 6 | Keupayaan Dinding Ultra Nipis | Kurang sesuai untuk dinding yang sangat nipis | Ketebalan dinding boleh laras melalui pengawal |
| 7 | Kepekaan Alam Sekitar | Tidak sensitif terhadap perubahan persekitaran | Pelarasan kerap diperlukan |
| 8 | Kiraan dan Output Rongga | Peronggaan tinggi, hasil tinggi, mulut rata | Kurang kaviti, output yang lebih rendah, leher yang tidak sekata |
| 9 | Jangka Hayat dan Kos Acuan | Jangka hayat acuan yang panjang, sesuai dengan larian volum tinggi yang berterusan | Hayat acuan yang lebih pendek, kos permulaan yang lebih rendah |
| 10 | Jejak | Sistem bersepadu yang padat, jejak kecil | Lebih banyak peralatan tambahan, luas lantai yang lebih besar |
| 11 | Pembentukan Bekas Oval | Lebih mencabar untuk membentuk bentuk bujur | Lebih mudah membentuk profil bujur |
Application Fields and Container Types for the EP60
The EP60 is designed to produce bottles and containers from 1ml to the maximum volume for this model, covering the full range of primary packaging needs across four major market verticals. The table below shows the container types and industry segments where this peralatan pengacuan tamparan suntikan automatik memberikan pulangan komersial tertinggi.
Industri Farmaseutikal
- Botol titisan mata (LDPE, 5-30ml)
- Botol tablet dan kapsul oral (HDPE, 30-500ml)
- Botol semburan hidung dan pam (PP)
- Botol ubat cecair dengan penutup kalis kanak-kanak
- Botol vaksin dan reagen (LDPE, 1-20ml)
- Botol pil HDPE ambar dan putih gred GMP
Industri Kosmetik
- Botol aplikator deodoran roll-on (PE, 50-100ml)
- Tiub maskara dan botol tongkat (PP, 5-20ml)
- Botol pengilat kuku (PS, 10-30ml)
- Botol pam losyen dan serum (PCTG, 30-200ml)
- Balang krim mulut lebar (PP/PS)
- Botol alas bedak dan toner
Produk dan Makanan Bayi
- Botol susu bayi (PP, PPSU, 150-300ml)
- Botol pencedok susu formula bayi
- Bekas madu dan sirap (LDPE)
- Bekas minuman khas isipadu kecil
- Botol sampel minyak masak
- Pembungkusan yogurt dan tenusu
Kimia Harian dan Perindustrian
- Botol syampu dan perapi (HDPE/PP)
- Dispenser pensanitasi tangan dan losyen
- Botol sampel bendalir automotif
- Botol pekat kimia pertanian
- Bekas produk pembersihan
- Botol reagen industri dengan leher yang tepat
Bottle Neck Tolerance and Sealing Integrity: Why IBM Precision Matters
The defining commercial advantage of one-step injection blow molding over extrusion blow is dimensional control at the bottle neck and thread finish. On the EP60, the neck and thread geometry is formed in the injection station under controlled cavity pressure - never stretched, never trimmed. The result is that inner and outer neck diameter tolerances can be held within 0.1mm across an entire production run of millions of units.
This matters profoundly for pharmaceutical packaging. Eye drop bottles, for example, must accept a calibrated dropper tip that delivers precisely 0.05ml per drop. A neck bore that varies by even 0.3mm causes the dropper to seat inconsistently, changing drop volume and potentially altering dosage. For aluminum foil induction-sealed pill bottles, the sealing flange must be flat and square to within tolerance for the foil to bond without micro-gaps - a condition the IBM process achieves consistently and EBM cannot guarantee without secondary trimming.
In premium cosmetics, roll-on deodorant applicators, mascara tubes and nail polish bottles all require thread-to-cap engagement that prevents both leakage and cross-threading. The EP60 produces a thread finish so accurate that 100% cap-seal integrity can be achieved at the filling line without leak-testing overhead. This is why leading cosmetic contract manufacturers specify IBM when they cannot afford the shrinkage and callback cost of even 0.1% leakage in a high-end fragrance or serum container.
Investment Return and Production Efficiency Analysis: Why Choose the EP60?
The acquisition cost of the EP60 must be evaluated against five measurable efficiency drivers that determine cost per thousand bottles and payback period. Purchasing engineers who evaluate only machine price - without these five factors - systematically undervalue the IBM platform and overestimate EBM economics for their target application.
1. Sifar Skrap Kilat
IBM tidak menghasilkan sebarang skrap kilat dan tiada skrap picit. EBM menjana 20-40% berat botol sebagai skrap setiap kitaran. Pada 200 tan PP setahun, IBM sifar skrap menjimatkan 40-80 tan resin setiap tahun. Pada 1,500 USD setiap tan, iaitu 60,000-120,000 USD dalam penjimatan bahan mentah setiap tahun daripada satu mesin sahaja.
2. Tiada Buruh Deflashing
EBM requires a secondary deflashing operation - either inline mechanical or manual - adding labor cost, a second machine footprint, and an additional quality failure point. IBM bottles from the EP60 come off the conveyor with zero post-processing required before filling or labeling, saving 1-3 operators per shift.
3. Daya pemprosesan Kitaran Kering Pendek
The EP60 achieves a 4 S dry cycle. With 10 cavities at 60ml, annual output at 6,000 hours run time exceeds 54.0 million bottles. This throughput concentration into a single compact machine reduces total asset investment per unit of capacity versus multi-machine EBM lines at equivalent output.
4. Penukaran Acuan Pantas
The injection mold and blow mold on the EP60 can be changed in 2-4 hours by a trained two-person team. Recipe recall from the PLC removes setup time entirely for repeat jobs. Facilities running 8-15 SKUs on a single EP60 achieve mold changeover frequency of 2-4 per week with total changeover downtime below 10% of available production hours.
Jejak dan Kecekapan Utiliti
The EP60 footprint of 3.8x1.4x1.8 M consolidates injection, blow and ejection into a single machine envelope. Compare this to a two-machine EBM line (extruder plus blow machine, plus deflash press, plus conveyor) which typically occupies 3-4 times the floor area for equivalent throughput. Utility connections - compressed air at 0.7-1.2 MPa, cooling water at 4 M3/h flow, electrical connection at 37 KW total - are all single-point utilities, reducing installation complexity and ongoing maintenance overhead.
Factory building cost in pharmaceutical-grade cleanroom environments can reach 2,000-5,000 USD per square meter. The compact footprint of the EP60 directly reduces the cleanroom area required to produce a given volume of output - a capital benefit that does not appear in machine comparison tables but materially affects total project economics.
Ciri-ciri dan Piawaian Reka Bentuk Acuan IBM Siri EP
- ■Reka bentuk rongga aktif dan blok leher - rongga dan blok leher acuan suntikan boleh dilaraskan secara bebas, membolehkan dimensi badan tiub prabentuk ditala halus tanpa menggantikan keseluruhan set acuan. Laluan minyak dan air direka khas untuk pengagihan suhu yang stabil dan mudah ditanggalkan.
- ■Gred keluli premium - Badan acuan suntikan menggunakan keluli tahan karat 4Cr13 atau keluli aloi S136 berkekuatan tinggi yang diimport. S136 ialah keluli tahan kakisan yang digilap cermin dengan kekerasan tembus hingga 52 HRC. Badan acuan tiupan boleh dihasilkan dalam aloi magnesium-aluminium untuk kekonduksian terma yang unggul dan jisim inersia yang dikurangkan pada turet berputar.
- ■Reka bentuk pelari panas dan prabentuk yang dioptimumkan - manifold pelari panas direka bentuk untuk meminimumkan sisihan berat gram merentasi semua rongga dan untuk mengurangkan variasi ketebalan dinding dalam badan prabentuk. Reka bentuk mandrel memastikan penghantaran udara yang seragam untuk pengembangan tiupan yang konsisten dan penyejukan yang pantas.
- ■Dimensi benang leher dan pengedap yang tepat - diameter dalam dan luar mulut botol, pic ulir dan geometri bebibir dimesin mengikut toleransi lukisan. Kadar pengedap penutup ialah 100% merentasi sampel yang dijalankan oleh pengeluaran.
- ■Sifar kilatan di leher dan pangkal - the IBM process geometry eliminates parting-line flash at the bottle mouth and pinch-weld flash at the base. Bottles exit the EP60 with no trimming required at either end.
- ■Metrik konsistensi produk - saiz, berat, kedudukan garisan pemisah dan ketebalan dinding adalah konsisten merentasi semua rongga dan merentasi kelompok pengeluaran, membolehkan pelanggan farmaseutikal mengesahkan pengeluaran berdasarkan statistik setiap kelompok tanpa overhed pemeriksaan 100%.
Equipment Selection Guide: Is the EP60 Right for Your Production Requirements?
Selecting the correct IBM tonnage requires calculating the intersection of three variables: preform weight, required cavity count, and target output per hour. Use this framework to confirm whether the EP60 is correctly sized for your application, or to understand what production parameters it can support.
Langkah 1: Kira Berat Prabentuk
Take the target bottle weight in grams (including the neck, body and base). Add 2-5% for process cushion. The EP60 injection weight of 260/383 g must be equal to or greater than (target preform weight x number of cavities). For example: a 5g preform at 8 cavities requires 40g shot weight, well within the 260/383 g capacity.
Langkah 2: Kira Kiraan Rongga yang Diperlukan
Target output (bottles/hour) divided by (3600 seconds / cycle time in seconds) gives required cavities. At a 4 S cycle and 10,000 bottles per hour target: 10,000 / (3600 / 4) = 12 cavities minimum. Cross-check against the cavity table above to confirm the EP60 can deliver this at your bottle volume.
Langkah 3: Sahkan Kecocokan Platen
The injection mould layout (cavity array footprint) must fit within the EP60 max platen size of 600x390 mm. Wide-bottle (diameter greater than 120mm) or tall-bottle (height greater than 220mm) applications exceed the EP60 mould envelope and require a larger model. Confirm your bottle OD and height before specifying cavity count.
Langkah 4: Tekanan Bahan dan Suntikan
PP requires higher injection pressure and melt temperature than LDPE. PC and PETG require even higher barrel temperatures and longer residence-time plasticization. The EP60 hydraulic system pressure of 14 MPa and motor of 18.5/22 KW supports the injection forces needed for PP and engineering grade materials at the rated injection weight. Confirm your resin specification with the EVER POWER application team before ordering.
EVER POWER application engineers provide free pre-sales technical consultation to validate your container dimensions, material, cavity count and production target against EP60 specifications. Contact us with your bottle drawing and production brief for a written confirmation of suitability.
Gambaran Keseluruhan Struktur Mesin dan Garis Panduan Penyelenggaraan
The EP60 is built around three core functional modules. Understanding their maintenance requirements is essential for sustaining the machine performance metrics - dry cycle, output rate, and product quality - over the full production life of the equipment.
Modul 1 - Unit Suntikan: Skru, Laras, Pelari Panas
Unit suntikan mencairkan dan mengukur plastik ke dalam rongga pra-bentuk. Penyelenggaraan harian: periksa profil suhu laras terhadap titik set, periksa hujung skru dan periksa cincin untuk penunjuk haus, dan sahkan suhu zon pelari panas berada dalam lingkungan 2 darjah daripada titik set sebelum dimulakan. Mingguan: periksa jalur penebat laras, periksa pengedap silinder suntikan untuk merengek minyak, dan bersihkan sebarang pencemaran warna daripada pengeluaran sebelumnya. Bulanan: tarik dan bersihkan cincin semak dan pemasangan hujung skru; periksa penerbangan skru untuk haus dan ukur diameter lubang laras untuk kelegaan. Gantikan laras jika kelegaan melebihi toleransi pengilang untuk mengelakkan pintasan cair dan ketidakseragaman berat tembakan.
Prosedur penyingkiran: apabila bertukar daripada warna gelap kepada warna cerah atau daripada resin kejuruteraan kepada resin komoditi, gunakan sebatian penyingkiran komersial pada suhu tong 10 darjah di atas titik set bahan baharu. Jalankan 5-10 tembakan penyingkiran sebelum bertukar kepada bahan baharu. Jangan sekali-kali meninggalkan tong terbiar pada suhu pemprosesan selama lebih daripada 20 minit tanpa penyingkiran - degradasi haba semasa tempoh terbiar adalah punca utama pencemaran bintik hitam semasa dimulakan semula.
Modul 2 - Unit Pengapit dan Pengindeksan Putar
Sistem pengapit dan pengindeks putar menanggung beban mekanikal tertinggi dan mempunyai keperluan kedudukan yang paling tepat. Setiap hari: sapukan gris pada permukaan bar pengikat dan rel panduan meja putar mengikut jadual pelinciran (EVER POWER menentukan gred gris - jangan gantikan dengan gris tujuan umum, yang mungkin tidak mengekalkan kelikatan pada suhu operasi). Periksa silinder pengapit hidraulik untuk resapan minyak pada pengedap rod. Dengar bunyi luar biasa semasa putaran pengindeksan - sebarang klik logam atau teragak-agak menunjukkan galas pembahagi sudut yang memerlukan pemeriksaan.
Bulanan: periksa keselarian platen dengan penunjuk dail merentasi empat kedudukan bar pengikat; sisihan lebih besar daripada 0.05mm memerlukan pengatupan semula. Periksa ketepatan kedudukan pengindeksan dengan meletakkan penunjuk dail pada permukaan rujukan pada turet dan sahkan bahawa kedudukan yang sama diulangi dalam lingkungan 0.02mm selepas 100 kitaran pengindeksan berturut-turut. Jika hanyutan diperhatikan, laraskan hentian mekanikal atau hubungi perkhidmatan EVER POWER.
Modul 3 - Sistem Hidraulik dan Litar Penyejukan
The hydraulic system is the energy backbone of the EP60. System pressure is set at 14 MPa. Daily: check hydraulic oil level in the tank sight glass, check oil temperature display (normal operating range 40-55 degrees Celsius; above 60 degrees indicates a cooling circuit problem or filter blockage), and inspect all visible hydraulic hose fittings for weeping. The oil filter indicator must be checked every 250 hours - a red indicator requires immediate filter element replacement, not deferral.
Cooling circuit: the EP60 requires clean, scale-free cooling water at 0.3-0.4 MPa pressure and 4 M3/h flow. Install a water treatment system upstream of the machine to prevent calcium scale buildup inside mold cooling channels. Scale buildup of just 1mm in a 6mm channel reduces cooling efficiency by over 30%, extending cycle times and reducing output. Flush cooling circuits with a descaling solution annually. Chiller water quality must be neutral pH (6.5-7.5) and contain an anti-corrosion inhibitor compatible with copper and aluminum alloy mold materials.
Penyelesaian Siap Guna dan Perkhidmatan Penyesuaian daripada EVER POWER
EVER POWER supplies the EP60 as either a standalone machine or as the centerpiece of a complete turnkey bottle production line. For customers setting up a new facility or expanding into a new container product line, the turnkey approach eliminates the integration risk that comes from sourcing the IBM machine, molds, auxiliaries, and downstream equipment from separate vendors.
Reka Bentuk dan Pembuatan Acuan
Jurutera EVER POWER membangunkan set acuan suntikan dan tiup daripada lukisan botol pelanggan atau fail 3D. Acuan pelari panas berbilang rongga dalam keluli S136 atau 4Cr13. Prototaip acuan rongga tunggal untuk pengesahan kontena sebelum melaksanakan perkakas pengeluaran rongga tinggi. Percubaan acuan T0 dijalankan di kilang sebelum penghantaran.
Integrasi Peralatan Bantu
The EVER POWER turnkey line includes: screw air compressor, air tank and air dryer, mold temperature controller, industrial chiller, auto loader, conveyor belt, screen printing and labeling system, washing and drying line, and automatic filling and capping machines. All auxiliary equipment is specified and pre-integrated to match the EP60 output rate.
Sistem Kualiti Hiliran
Optional inline bottle visual inspection machine (machine vision system for flash, deformation and contamination detection), automatic leak tester, automatic packing machine, and carton erector. For pharmaceutical lines, 100% inline leak testing and vision inspection are available as integrated modules matched to the EP60 conveyor output speed.
Konfigurasi GMP dan Bilik Bersih
Bagi pelanggan farmaseutikal yang memerlukan pengeluaran gred GMP, EVER POWER menawarkan penyesuaian mesin termasuk: pelinciran sistem tertutup untuk mencegah pencemaran zon produk, penutup keselamatan keluli tahan karat, penutup mesin yang ditapis HEPA untuk keserasian bilik bersih Kelas 100,000 dan sokongan dokumentasi untuk protokol kelayakan peralatan (IQ/OQ/PQ).
Auxiliary Equipment Available with the EP60
Kawalan Kualiti dan Piawaian Pembuatan
Pemesinan CNC Komponen Kritikal
Katil mesin, platen pengapit dan semua permukaan jitu dimesin CNC dalam persediaan tunggal untuk menjamin ketepatan geometri. Keselarian platen disahkan dengan pengukuran laser hingga 0.02mm. Lubang bar pengikat diasah mengikut toleransi H7 untuk kesesuaian galas bebas gangguan.
Pengerasan Induksi Tie-Bar
Palang pengikat menjalani pengerasan aruhan frekuensi tinggi kepada kekerasan permukaan 52-58 HRC diikuti dengan pengisaran jitu. Rawatan permukaan ini memberikan rintangan haus terhadap sentuhan gelongsor berulang platen pengapit selama berjuta-juta kitaran tanpa rasa sakit atau gegaran.
Kebersihan Litar Hidraulik
Semua litar hidraulik dibilas, diuji tekanan dan kiraan zarah disahkan sebelum pemasangan. Kebersihan minyak hidraulik dikekalkan pada ISO 4406 Kelas 17/15/12 sebagai minimum. Kepekaan pencemaran injap berkadar dan servo memerlukan tahap kebersihan ini untuk mengelakkan gelendong injap melekat dan mengawal hanyutan.
Ujian Larian Kilang 72 Jam
Every EP60 undergoes a minimum 72-hour continuous loaded run test at the factory before shipment. During this period, production output samples are measured for weight consistency, wall thickness uniformity, and dimensional accuracy. Any parameter outside specification triggers a hold and corrective action before the machine is cleared for delivery.
Pematuhan Keselamatan CE
The EP60 is CE-marked in compliance with EU Machinery Directive requirements. Safety features include: interlocked safety doors with hydraulic circuit interrupt, light curtain protection at the operator access zone, emergency stop at all operator positions, and two-hand operator control for manual mold setting. CE documentation is provided with every machine.
Perkhidmatan Selepas Jualan dan Sokongan Teknikal
Pemasangan dan Pentauliahan
Jurutera kanan EVER POWER bertanggungjawab untuk pemasangan, pentauliahan dan ujian penerimaan. Jurutera kekal di tapak sehingga mesin mencapai keadaan pengeluaran yang stabil dan semua pengendali dilatih tentang operasi mesin, pertukaran acuan dan penyelenggaraan rutin. Kriteria penerimaan dipersetujui sebelum penghantaran dan didokumenkan dalam laporan pentauliahan.
Program Penyelenggaraan Pencegahan
EVER POWER menyediakan perkhidmatan peringatan penyelenggaraan berjadual untuk semua mesin yang sedang digunakan. Kalendar penyelenggaraan merangkumi tugas harian, mingguan, bulanan dan tahunan. Penyelenggaraan proaktif menghalang kerosakan yang tidak dirancang dan mengurangkan keperluan penghantaran alat ganti kecemasan yang mahal. Pelanggan yang mengikuti jadual penyelenggaraan pencegahan secara konsisten melaporkan ketersediaan mesin melebihi 95%.
Talian Perkhidmatan 24x7
Talian hotline perkhidmatan EVER POWER tersedia 24 jam sehari, 7 hari seminggu. Untuk kerosakan pengeluaran segera, hubungi atau mesej talian perkhidmatan dan jurutera yang berkelayakan akan bertindak balas dalam masa 2 jam untuk mendiagnosis masalah dari jauh. Jika perkhidmatan di tapak diperlukan, EVER POWER akan menghantar juruteknik dengan masa tindak balas minimum yang tersedia untuk lokasi anda.
Inventori Alat Ganti
EVER POWER maintains a comprehensive spare parts inventory for all EP60 components including hydraulic seals, proportional valve cartridges, heating bands, temperature sensors, drive belts and electrical components. Parts can be shipped globally within 48 hours for items in stock. Critical fast-wear items are available for customer-held local inventory based on EVER POWER recommendations.
Program Latihan Teknikal
Selain latihan pemasangan standard, EVER POWER menawarkan modul latihan khusus: operasi mesin, pengoptimuman proses acuan, penukaran dan persediaan acuan, penyelenggaraan sistem hidraulik dan penyelesaian masalah proses untuk bahan tertentu seperti PP, LDPE dan PCTG. Latihan boleh dijalankan di kilang EVER POWER atau di kemudahan pelanggan.
Frequently Asked Questions - EVER POWER EP60
What materials can the EP60 process?
The EP60 is compatible with HDPE, LDPE, PP, PS (including lactic acid bacteria grade transparent PS), ABS, EVA, bio-based corn material, PCTG, and similar thermoplastics. For engineering resins such as PC, PETG and Tritan, the screw L/D of 22:1 and the 3+N heating zones provide the residence time and temperature profile needed for thorough, degradation-free plasticization. Confirm your resin grade with EVER POWER application engineering before ordering.
Can the EP60 be used for pharmaceutical GMP production?
Yes. The EP60 can be configured for pharmaceutical GMP production environments. Key features supporting GMP include: the one-step process eliminates inter-machine bottle transfer that introduces contamination risk in two-stage systems; the closed lubrication system prevents lubricant contamination of the product zone; and the machine can be specified with a stainless steel safety enclosure suitable for cleanroom installation. EVER POWER can provide equipment documentation to support IQ/OQ/PQ qualification processes for pharmaceutical facility validation.
How long does mould changeover take on the EP60?
A trained two-person team can complete a full mold changeover (injection mold, blow mold, and mandrel set) on the EP60 in approximately 2-4 hours, depending on the mold design and the changeover frequency experience of the team. PLC recipe recall eliminates parameter re-entry time for repeat mold sets. Facilities that invest in quick-release clamping plates for the mold base can reduce changeover to under 2 hours.
What certifications does the EP60 carry?
The EP60 is CE-marked for the European market. The machine design complies with EU Machinery Directive safety requirements including interlocked guards, emergency stop systems, and electrical safety standards. EVER POWER is an ISO-certified manufacturer. Machine documentation is provided in English and can be supplied in other languages upon request for export markets.
What is the lead time for the EP60 and an associated mould set?
Standard machine lead time for the EP60 is 45-75 days from order confirmation and deposit receipt, depending on production schedule at time of order. Mold sets are typically supplied in 60-90 days from final confirmation of bottle drawings and material specification. The machine and mold sets can be scheduled to arrive simultaneously for a coordinated installation. Contact EVER POWER for current lead time at time of inquiry.
Ready to Specify the EVER POWER EP60 for Your Production Line?
Hantarkan lukisan botol, isipadu sasaran, spesifikasi bahan dan output yang diperlukan setiap jam kepada pasukan kejuruteraan aplikasi kami. Kami akan mengesahkan kiraan rongga dan konfigurasi mesin yang betul secara bertulis dan menyediakan cadangan komersial terperinci dalam tempoh 3 hari bekerja.
Maklumat tambahan
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