EP60HE High-Speed Fully Electric Injection Blow Molding Machine Zero Hydraulic 2.5s Cycle

EVER POWER EP60HE fully electric injection blow molding machine: 2.5s dry cycle, 115,000 bottles per day at 30ml, 30% energy saving, zero hydraulic oil, 400-800KN adjustable clamping force. GMP-ready bottom-up design for pharmaceutical packaging. All-servo 6-axis drive, absolute encoders. CE ISO certified.

EVER POWER EP60HE high-speed fully electric injection blow molding machine

EP60HE vs EP80 — Production Comparison

உலர் சுழற்சி 2.5s vs 4s hydraulic
30ml output / 24h 105,000 bottles (max 115,000)
Energy (30ml) ~12 kWh/hr (30% less)
ஹைட்ராலிக் எண்ணெய் None
இறுக்கும் விசை 40-80 Ton adjustable

EP60HE — 11 Core Advantages

  • 01
    All-servo, zero hydraulic oil — every machine movement driven by servo motors; no hydraulic circuit, no oil leakage risk
  • 02
    20% faster cycle — 30ml bottles: 8.2 seconds per cycle; 105,000 bottles per 24 hours, maximum 115,000 per day
  • 03
    30% energy saving — 30ml bottles: approximately 12 kWh per hour; operating power 15-25% of total installed
  • 04
    Significantly lower noise — servo-driven stations operate substantially quieter than hydraulic equivalents; better working environment
  • 05
    Absolute encoder servo system — high repeatability and precision across all 6 servo axes (injection, material feeding, clamping, carriage, ejector, rotary)
  • 06
    Adjustable clamping force 40-80 tons — special clamping structure allows adjustment to suit different product requirements without changing machine
  • 07
    Bottom-up GMP design — no lubricating oil above the mold area; fully meets pharmaceutical packaging hygiene requirements and high-quality plastic bottle standards
  • 08
    Electric cylinder injection — injection unit driven by electric cylinder rather than hydraulic cylinder; enhanced stability, significantly reduced maintenance cost
  • 09
    Customizable to specific requirements — machine configuration adaptable to customer production needs
  • 10
    Vision inspection integration — rear conveyor connects to visual inspection systems for detecting foreign particles in bottle body, insufficient material at bottle mouth, and uneven bottle bottoms; enables unattended automatic operation
  • 11
    Downstream line connectable — rear conveyor also connects to side-leak testers, labeling machines and automatic packing equipment for fully integrated production

What Makes the EP60HE Different from Conventional IBM Machines?

The EP60HE represents a fundamental departure from the servo-hydraulic design of the standard EP series. Where the EP40 through EP135 use a servo-hydraulic circuit — where servo motors drive hydraulic pumps that actuate cylinders — the EP60HE eliminates the hydraulic circuit entirely. Every axis of machine motion is driven directly by a dedicated servo motor through mechanical drives, with no hydraulic oil anywhere in the system.

ஐஎஸ்எம் இயந்திர தொழிற்சாலை

This architectural difference delivers three measurable production benefits that compound over time. First, cycle speed: the servo axes respond and decelerate faster than hydraulic cylinders, enabling the EP60HE to achieve a 2.5-second dry cycle — 20% faster than the 4-second standard hydraulic cycle at equivalent clamping force. For 30ml bottles, this means 105,000 bottles per 24-hour shift, with peak output reaching 115,000 bottles per day.

Second, energy: servo motors consume power only when moving and under load. During dwell, hold and cooling phases — which account for a significant fraction of every IBM cycle — servo axes draw near-zero current. For 30ml bottle production, the EP60HE consumes approximately 12 kWh per hour, roughly 30% less than an equivalent hydraulic machine at the same output rate.

Third, GMP hygiene: the bottom-up clamping design places all drive systems below the mold parting line. There is no lubricating oil above the mold area — no risk of drip contamination onto bottle interiors, onto tooling, or into the production environment. For pharmaceutical packaging facilities running FDA-regulated or GMP-certified production lines, this design feature eliminates a contamination risk category that hydraulic IBM machines require active mitigation to manage.

ஐஎஸ்எம் இயந்திர தொழிற்சாலை

Main Technical Parameters — EP60HE

அளவுரு பொருள் அலகு EP60HE
ஊசி அமைப்பு
திருகு விட்டம் திருகு விட்டம் மிமீ 45/50
Screw L/D Ratio Screw L/D - 22:1
ஊசி எடை ஊசி எடை ஜி 280/360
Heating Power Heating Power கே.டபிள்யூ. 10.3 + 4
Barrel Heating Zones Number of Barrel Zones - 3+N
Injection Stroke Injection Stroke மிமீ 200
இறுக்கும் அமைப்பு
Injection Clamp Force Clamping Force of Injection கே.என். 400 - 800 (adjustable)
Injection Opening Stroke Opening Stroke for Injection மிமீ 140
Blow Clamp Force Clamping Force of Blowing கே.என். 200
Blow Opening Stroke Opening Stroke for Blowing மிமீ 140
அச்சு
Max Platen Size L x W Max Platen Size (L x W) மிமீ 600 x 420
Mould Thickness Mould Thickness மிமீ 240
அதிகபட்ச பாட்டில் விட்டம் Dia. of Bottle மிமீ 120
Max Bottle Height Bottle Height மிமீ 220
Bottle Volume Range Suitable Bottle Volume எம்.எல். 1 - 2000
Stripping Stroke Stripping Stroke மிமீ 220
Drive System — All Servo Electric (No Hydraulic)
உலர் சுழற்சி உலர் சுழற்சி S 2.5
மொத்த சக்தி மொத்த சக்தி கே.டபிள்யூ. 90
Operating Power Operating Power % 15 - 25
Injection Servo Motor Injection Servo Motor கே.டபிள்யூ. 22
Material Feeding Servo Material Feeding Servo Motor கே.டபிள்யூ. 18
Clamping Servo Motor Clamping Servo Motor கே.டபிள்யூ. 15 + 15
Carriage Movement Servo Carriage Movement Servo Motor கே.டபிள்யூ. 1
Ejector Servo Motor Ejector Servo Motor கே.டபிள்யூ. 0.4
Rotary Servo Motor Rotary Servo Motor கே.டபிள்யூ. 2.9
Other Parameters
Compressed Air Pressure Min Air Pressure எம்.பி.ஏ. 0.8 - 1.2
Overall Dimension Dimension (L x W x H) M 3 x 1.3 x 1.7
நிகர எடை நிகர எடை டன் 6

அனைத்து அளவுருக்களும் குறிப்புக்கு மட்டுமே. உபகரண மேம்பாடுகள் காரணமாக விவரக்குறிப்புகளை மாற்றியமைக்கும் உரிமை எவர் பவருக்கு உண்டு.

Feeding Bottle

GMP and Pharmaceutical Cleanroom Compliance

The EP60HE's bottom-up clamping design is the key enabler for pharmaceutical GMP production. On conventional IBM machines, hydraulic lines, fittings and cylinder seals are positioned at or above the mold level — creating a structural risk that any hydraulic fluid leak, seal weep or hydraulic mist could contaminate the bottle interior or the production environment. Managing this risk requires active mitigation: drip trays, regular seal inspection, oil-absorbing pads and production stops for suspected contamination events.

The EP60HE eliminates this risk category by design. With zero hydraulic oil in the machine, there is no hydraulic fluid to contain, monitor or leak. The servo drives are positioned below the mold working area, and all potential lubricant points above the mold are eliminated. This design directly satisfies the GMP requirement for a contamination-free production environment for primary pharmaceutical packaging.

EVER POWER can supply the EP60HE with stainless steel safety enclosures for Class 100,000 cleanroom installation. Equipment documentation to support IQ/OQ/PQ qualification is available upon request for facilities requiring formal process validation.

Pharmaceutical pill bottles eye drops produced by EP60HE fully electric IBM machine
Eye drop bottles GMP pharmaceutical production EP60HE
Cosmetic bottles high-quality production EP60HE fully electric
PP bottles daily chemical from EP60HE injection blow molding machine
Pharmacy industry application EP60HE IBM machine

Three-Station Operating Principle

The EP60HE operates on the same one-step three-station IBM principle as the standard EP series, with all three stations running simultaneously. What changes is the drive system: each station's motion is governed by a dedicated servo motor with absolute encoder feedback, delivering position accuracy and repeatability that hydraulic systems cannot match at this speed.

EP60HE injection blow molding machine three-station operating principle

Three-Station Rotary Principle — All-Servo Drive

EP60HE mandrel and rotary turret internal mechanism

Mandrel and Rotary Turret — Servo-Driven Simultaneous Operation

Frequently Asked Questions — EP60HE

Is the EP60HE suitable for pharmaceutical packaging production?

Yes — the EP60HE is specifically designed to meet pharmaceutical GMP production requirements. The bottom-up clamping design eliminates lubricant above the mold area, removing a contamination risk category that requires active management on hydraulic machines. With zero hydraulic oil, there are no drip risks, no seal monitoring requirements and no hydraulic fluid change schedules. EVER POWER can provide stainless steel enclosures for cleanroom installation and documentation for IQ/OQ/PQ validation.

How does the adjustable 40-80 ton clamping force work?

The EP60HE uses a special servo clamping structure where the clamping servo motors can apply force from 40 to 80 tons depending on the product and mold requirements. Lighter bottles and smaller molds can run at lower clamping force — reducing cycle energy and servo load. Heavier molds with more cavities run at higher clamping force. This eliminates the need for separate machines for different product weights within the EP60HE's operating range.

What is the maintenance advantage of fully electric vs servo-hydraulic?

Hydraulic systems require regular oil changes, filter replacements, seal inspections, oil temperature monitoring and occasional circuit purging. The EP60HE eliminates all of these maintenance tasks. Servo motors and their mechanical drive components require only periodic lubrication of mechanical elements and motor bearing checks — both significantly less frequent and less costly than hydraulic maintenance. For facilities running multiple shifts, the reduction in maintenance overhead compounds into substantial cost savings over the machine's service life.

Can the EP60HE connect to vision inspection and packing equipment?

Yes. The rear conveyor of the EP60HE can be connected to: bottle visual inspection systems (detecting foreign particles, insufficient material at the mouth, uneven base); side-leak testers; labeling machines; and automatic packing equipment. This enables fully unattended operation — the machine produces, inspects, labels and packs bottles continuously without operator intervention at each station.

Specify the EP60HE for High-Speed GMP Production

Send us your bottle drawing, material specification, target volume and required daily output. Our engineering team confirms cavity count, machine configuration and compatibility in writing within 3 working days.

கூடுதல் தகவல்

edited

by hyw

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